98 xj Build W/ Axle swaps
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
Ok so im slowly gathering some parts for my 1998 xj build up.
Currently im running the following
4.5"coils
2" shackle
2.5" AAL
Fully Adjustable Long ArmZ
HPD30
CRYCO 8.25
HD rear bumper
32" BFG M/T's
Plans
5.5"RE coils
1" RE spacer
6 Inch Alcan Leafs
1" TNT Boomerang Shackle
Same Fully Adjustable Long ArmZ
HPD44 with ARB and 4.10s
Ford 9 inch rear with Detroit and 4.10s
rock sliders
SYE kit with drive shaft
extended Brakelines
upgrade steering box to a durango steering box
Bilstien 5150
limiting straps/Homemade Bumbstops
OTK HD Steering
Redo front and Rear Disk Brakes
Front and rear Bumpers
Winch
OBA
35"x12.50" BFG MT KM2'S
Project will take a while due to being tight on money but will have Ford 9 Next week.
Current Set Up:
Currently im running the following
4.5"coils
2" shackle
2.5" AAL
Fully Adjustable Long ArmZ
HPD30
CRYCO 8.25
HD rear bumper
32" BFG M/T's
Plans
5.5"RE coils
1" RE spacer
6 Inch Alcan Leafs
1" TNT Boomerang Shackle
Same Fully Adjustable Long ArmZ
HPD44 with ARB and 4.10s
Ford 9 inch rear with Detroit and 4.10s
rock sliders
SYE kit with drive shaft
extended Brakelines
upgrade steering box to a durango steering box
Bilstien 5150
limiting straps/Homemade Bumbstops
OTK HD Steering
Redo front and Rear Disk Brakes
Front and rear Bumpers
Winch
OBA
35"x12.50" BFG MT KM2'S
Project will take a while due to being tight on money but will have Ford 9 Next week.
Current Set Up:
Last edited by XJSETH; Apr 2, 2009 at 11:42 AM. Reason: forgot something to plans
Junior Member
Joined: Feb 2009
Posts: 76
Likes: 0
From: Fairfield county SC
Year: 96'
Model: Cherokee
Engine: 4.0 six shooter
You're going to love the finished product! I do recommend going lower in gears. Especially if it's going to be street driven. I'd go 4.56 or lower. 4.88's would be better. Definately upgrade R+P if you ever upgrade axle shafts. Keep the gears from being the weak point. With 35's you should be OK and keep breakage low.
Good choice. Enjoy!
Good choice. Enjoy!
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
You're going to love the finished product! I do recommend going lower in gears. Especially if it's going to be street driven. I'd go 4.56 or lower. 4.88's would be better. Definately upgrade R+P if you ever upgrade axle shafts. Keep the gears from being the weak point. With 35's you should be OK and keep breakage low.
Good choice. Enjoy!
Good choice. Enjoy!

yeah don't run the 410's with 35's go to at least the 456 but the 488 is the best setup for this package. other then that sounds like a good project post some pics as you build
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
ok so this weekend i worked all weekend but i did manage to inspect my jeep from my last wheeling trip to chinaman gulch.
bent tow hook bracket
bent door wont close all the way now
severely dented rocker panels
severely dented muffler and cat
and a lot of scratches
steering box is going out.
bent tow hook bracket
bent door wont close all the way now
severely dented rocker panels
severely dented muffler and cat
and a lot of scratches
steering box is going out.
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Junior Member
Joined: Feb 2009
Posts: 76
Likes: 0
From: Fairfield county SC
Year: 96'
Model: Cherokee
Engine: 4.0 six shooter
Sounds like a fun weekend to me!!! what gives you the idea that the steering box is going out? I had problems with mine once it got to hot. If it goes out temporarily while crawling, and you can mash the gas a little and it corrects itself, it's because the fluid is getting to hot and loosing viscocity. what I did to fix mine is add a small tranny cooler into the low pressure side of the steering line and basically create a Psteering cooler. It works. If it's just leaking, then nevermind.
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
Sounds like a fun weekend to me!!! what gives you the idea that the steering box is going out? I had problems with mine once it got to hot. If it goes out temporarily while crawling, and you can mash the gas a little and it corrects itself, it's because the fluid is getting to hot and loosing viscocity. what I did to fix mine is add a small tranny cooler into the low pressure side of the steering line and basically create a Psteering cooler. It works. If it's just leaking, then nevermind.
but it sounds like you had a fun time
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
what its sitting at now with a saggy rear end. oh and i might do some tube fenders.my cut job was hack.

Door Damage driver rear door

Door Damage driver rear door
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
Current Long armZ Set up built by our Own cf guy FRANKZ
Hd Crossmember and T-case Skid



new parts
RE 5.5" Coils

New/Used quicker JKS Adjustable Disconects
Hd Crossmember and T-case Skid



new parts
RE 5.5" Coils

New/Used quicker JKS Adjustable Disconects
Thread Starter
CF Veteran
Joined: Jan 2009
Posts: 3,513
Likes: 0
From: Aurora
Year: 1997 XJ
Model: Cherokee
Engine: 4.0 HO JASPER MOTOR
so i found some 4.5" RE leaf springs for 85 bucks only a year old and im going to use those for now until im ready to drop in my alcans. if you look at the picture of my rig its *** end sags like crazy (stupid add a leaf) so this should fix the problem.


