Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

unhooking main wire harness through firewall

Thread Tools
 
Search this Thread
 
Old 02-02-2017, 04:02 PM
  #1  
Senior Member
Thread Starter
 
Slackdaddy's Avatar
 
Join Date: Jan 2017
Location: Southern MD
Posts: 517
Received 63 Likes on 51 Posts
Model: Cherokee
Default unhooking main wire harness through firewall

94 XJ, trying to remove the dash WITHOUT cutting the harness.
I removed the 2 torx bolts holding the fuse block on,, I see 1 bolt (center of the connector) coming from the engine bay side.
There is ZERO, ZILCH access on the engine bay side. The shock tower blocks the front, the brake booster and anti-lock pump cover the top, the bolt looks to be recessed. I have no idea how to "unhook" this connection.


Slack
Old 02-02-2017, 04:58 PM
  #2  
Seasoned Member
 
Guywitha92's Avatar
 
Join Date: Dec 2016
Location: Tucson az
Posts: 423
Likes: 0
Received 2 Likes on 2 Posts
Year: 1992
Model: Cherokee
Engine: 4.0
Default

If I remember correctly, its like a 6 or 7mm and you have to use a small socket and ratchet with no extension. Pain in the *** but it isn't too time consuming
Old 02-02-2017, 08:53 PM
  #3  
Senior Member
Thread Starter
 
Slackdaddy's Avatar
 
Join Date: Jan 2017
Location: Southern MD
Posts: 517
Received 63 Likes on 51 Posts
Model: Cherokee
Default

PIA,,, understatement.
It was a 1/4" socket. used a 1/4 drive, very short extension. it took 15-20 min to get the socket on there. Then about 10 min to back the bolt out,,,,, 1 click at a time.
Old 02-03-2017, 05:46 AM
  #4  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

Long extension with swivel took 5 minutes .
Attached Thumbnails unhooking main wire harness through firewall-spin_prod_1152593212.jpg  

Last edited by freegdr; 02-03-2017 at 05:48 AM.
Old 02-03-2017, 05:53 AM
  #5  
Senior Member
Thread Starter
 
Slackdaddy's Avatar
 
Join Date: Jan 2017
Location: Southern MD
Posts: 517
Received 63 Likes on 51 Posts
Model: Cherokee
Default

There is no long extension (no mater how many swivels you use) getting up in there.
Now that I have done it, I could do it in 10-12 min.
for the engineers to "recess" that bolt is idiotic, if the had just made the bolt about 3/4" longer so you could SEE the head, instead of buried deep into the connector.
Old 02-03-2017, 06:13 AM
  #6  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

Just upgrade my fuse box last month fit right in on mine. After socket I installed a 3/8 to 1/4 adapter then 18 inch 3/8 extension spun right out. Not having abs might be the difference.
Old 02-03-2017, 06:18 AM
  #7  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

Plenty of room
Attached Thumbnails unhooking main wire harness through firewall-11406778_10152968335508526_6739534663194537868_n_c2e8a50017079dd57863de41be0d6d902106322d.jpg  
Old 02-03-2017, 11:19 AM
  #8  
Senior Member
Thread Starter
 
Slackdaddy's Avatar
 
Join Date: Jan 2017
Location: Southern MD
Posts: 517
Received 63 Likes on 51 Posts
Model: Cherokee
Default

And now "My Jeep"


Old 02-03-2017, 11:52 AM
  #9  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 22 Likes on 22 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

7mm socket 1/4 to 3/8 adapter and 3/8 rachet

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 01:01 PM.