michael_jnel

I have a 97 XJ with abs so it is a D35. Here is my problem. I don't like the rubber fill plug so I did some research and found that all Jeeps with D35 have the same gasket. I ordered a used cover off of Ebay from a Jeep YJ so it will have a screw in plug. I got a new gasket at Autozone for my year XJ and the holes on the gasket and the YJ cover are not the same. What gives?

SlackJaw

i believe there's 2 ways of aligning the the bolt holes...make sure it's not upside down or backwards.

match up the cover to the rear diff and make sure they match. if they do match and the gasket still don't match, just use some rtv sealant as a gasket, it works fine.

Pat Vogt

^x2 RTV alone is all you really need.

jeepxj19

if the cover is ment for a d35, and u got the correct gasket then it should all line up. just spin the gasket till it lines up. if its a paper gasket, then apply some rtv to the diff, then apply the gasket, then apply some more rtv to the diff cover and bolt it on ater wipe off the extra.

vlsgmc

I use "Right Stuff" by Permatex whenever I install a differential cover. Don't have to wait for it to dry and seals great.

michael_jnel

Thanks for the help guys. I think that my liberal use of brake cleaner clouded my judgement, I got it to line up after my head cleared.

94zjdriver

yes well that will do that somethings.. LMAO at something i've done..

XJ Tim

get an aftermarket diff cover, it will treat you good. i suggest SOLID diff covers they are inexpensive and can withstand pretty much all you can throw at them.

xjpioneer

I got a solid on my 8.8 and high centered it on the first wheelin trip afterwards. It leaked after I got home only because the bolts came loose. That cover is pretty much bend and dent proof!