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Exhaust Pipe gasket? (pic)

Old 02-19-2010, 11:42 AM
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Default Exhaust Pipe gasket? (pic)

Does this gasket go between the front pipe and the header? I'm browsing for a full new exhaust and I've never seen this gasket before. 2.5L AMC 4 banger.


Napa #
FPG 60836
Old 02-19-2010, 11:50 AM
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Check this out, from the FSM for 97-01 XJ's.

Bold, underlined, italicized and red text was added for emphasis. If you miss that, man, that's sad, haha.

REMOVAL
(1) Raise and support the vehicle.

(2) Saturate the bolts and nuts with Mopar
(t) Rust Penetrant (Fig. 7) (Fig. 8). Allow 5 minutes for penetration.
(3) Disconnect the oxygen sensor connector(s).
(4) Disconnect the exhaust pipe from the engine
exhaust manifold. Discard the seal (4.0L engine,

only).

(5) Support the transmission and remove the rear

crossmember.
(6) Remove the clamp nuts and clamp. To remove
the exhaust pipe from the catalytic converter, apply
heat until the metal becomes cherry red. Disconnect
the exhaust pipe from the catalytic converter.
Remove the exhaust pipe.












INSTALLATION

(1) Assemble exhaust pipe to manifold and catalytic
converter loosely to permit proper alignment of
all parts.
(2) Use a new clamp and tighten the nuts to 61
N·m (45 ft. lbs.) torque.
(3) Connect the exhaust pipe to the engine exhaust
manifold (Fig. 7) (Fig. 8). Install a new seal between
the exhaust manifold and the exhaust pipe (4.0L
engine only). Tighten the nuts to 31 N·m (23 ft. lbs.)
torque.
(4) Install the rear crossmember. Install and
tighten the four (4) crossmember to rear mount nuts
to 22 N·m (16 ft. lbs.) Install and tighten the crossmember
to sill bolts to 42 N·m (31 ft. lbs.) torque.
Remove the support from the transmission.
(5) Carefully coat the threads on the oxygen sensor(
s) with anti-seize compound. Install the sensor
and tighten the nut to 27 N·m (20 ft. lbs.) torque.
(6) Lower the vehicle.
(7) Start the engine and inspect for exhaust leaks


and exhaust system contact with the body panels.



Adjust the alignment, if needed.

Last edited by nasonguy; 02-19-2010 at 11:57 AM.
Old 02-19-2010, 11:52 AM
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Wonder why they make one for the 4 banger then? If it's only applicable to the 4.0L I won't worry about it. Thanks man.
Old 02-19-2010, 11:56 AM
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Cause they use the same exhaust system basically.

My best guess is that the 4.0l produces enough back pressure/flow to warrant a seal between the manifold and pipe, and the 2.5l doesn't. But since it's all the same size and what not, they probably just list it...

I don't see how it would hurt, I say if it fits (which it should), use it.

Last edited by nasonguy; 02-19-2010 at 11:58 AM.
Old 02-19-2010, 11:56 AM
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where your header connects to your downpipe. is there not one on the 4 bangers? should be imo
Old 02-19-2010, 12:12 PM
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FSM doesn't explicitly say that there isn't one, but it says there is only one on the 4.0l inline 6. Deduction tells me that the 4 bangers do not have a seal.

Again though, it wouldn't hurt, haha.
Old 02-19-2010, 12:57 PM
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Originally Posted by nasonguy
Bold, underlined, italicized and red text was added for emphasis. If you miss that, man, that's sad, haha.
Yeah, I saw that. Thank you for emphasizing your text.
The Napa part number is the exhaust pipe gasket for a 2.5L 4 Cylinder AMC engine. That's what I was getting at.
Old 02-19-2010, 02:40 PM
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Lol, Yeah, I was just messin' around a bit.

That's interesting that NAPA has it listed. I bet you that it is the same part number for the 4.0 liter gasket.

I say go for it.
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