Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Oil pan gasket

Old 10-20-2017, 12:40 PM
  #1  
Newbie
Thread Starter
 
Majorpayne's Avatar
 
Join Date: Oct 2013
Location: COLORADO SPRINGS,CO
Posts: 6
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default Oil pan gasket

How much of a pain is replacing oilpan gasket on a 00 XJ 4.0
Old 10-20-2017, 12:52 PM
  #2  
CF Veteran
 
fb97xj1's Avatar
 
Join Date: Dec 2015
Location: PA
Posts: 3,038
Likes: 0
Received 333 Likes on 277 Posts
Year: 1997
Model: Cherokee
Engine: 4.0L
Default

If it has not been lifted, use jackstands under the framerails next to the lower control arm mounts so the axle can hang. If you need to, loosen the shocks and endlinks for more drop. Aside from that, you may have to reach into the pan and loosen the oil pump. The pan takes both 1/4" and 5/16" fasteners. Stick them thru cardoard if youre worried theyll get mixed up, or even lost. I dropped a door hinge pin last year in the driveway. Still havent found it.
Old 10-20-2017, 12:56 PM
  #3  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,457
Received 374 Likes on 294 Posts
Year: 1987
Model: Cherokee (XJ)
Default

I pulled the starter off to do mine and a friends pan gasket. Made it 1000x easier. Should be able to swap it out in a few hours by yourself if its your first time.
Old 10-20-2017, 01:57 PM
  #4  
Senior Member
 
diskman's Avatar
 
Join Date: Sep 2008
Location: Sioux Falls, SD
Posts: 897
Likes: 0
Received 12 Likes on 9 Posts
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Default

Heres what I did..

Disconnect negative battery terminal.
Remove starter.
Drain oil and remove pan.
Admire crank and rods for a minute.
Replace rear main seal while in there. Search google for a howto.
Clean block and pan surfaces until squeaky clean.
Apply black RTV to block surface. Careful around rear seal area.
Quickly install high-quality gasket to BLOCK and use 4-6 degreased/cleaned oil-pan bolts to hold in place.
Go inside and enjoy an adult beverage or whatever for a bit until RTV holds onto pan gasket.
Remove pan gasket bolts that are holding the gasket on.
CAREFULLY re-install your oil pan. Being extra careful to not move the gasket at all.
Install bolts and tighten to whatever the book says.

Any other way, I have found will cause the gasket to leak or not get installed at the rear of the block.

RTVing it to the block seems to work the best for me.
Old 10-21-2017, 11:04 AM
  #5  
CF Veteran
 
Bugout4x4's Avatar
 
Join Date: May 2015
Location: Arizona
Posts: 4,481
Likes: 0
Received 16 Likes on 12 Posts
Year: 97
Model: Cherokee
Engine: 4.0
Default

Originally Posted by fb97xj1
If it has not been lifted, use jackstands under the framerails next to the lower control arm mounts so the axle can hang. If you need to, loosen the shocks and endlinks for more drop. Aside from that, you may have to reach into the pan and loosen the oil pump. The pan takes both 1/4" and 5/16" fasteners. Stick them thru cardoard if youre worried theyll get mixed up, or even lost. I dropped a door hinge pin last year in the driveway. Still havent found it.
I did have to drop the shocks to get mine off, I was about 1 inch shy without this. I have always been pretty lucky finding those missing bolts and pins, I always find them in one of my tires...

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 02:40 AM.