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-   -   leaking rear differential...from the fill plug (https://www.cherokeeforum.com/f2/leaking-rear-differential-fill-plug-25696/)

humboldt2door 10-04-2009 10:49 PM

leaking rear differential...from the fill plug
 
Hi ya'll, hope everyone is having a good night.

My rear D35 is leaking from the fill plug. I tightened it, and it just spun and spun and would not tighten. Is there a cheap way to fix this or should I just use it as an excuse to buy one of those cool heavy duty differential covers.

NewXJaddict 10-04-2009 10:55 PM

I have no experience with this I'm a noob but I would use it as an excuse to buy a heavy duty one!!:thumbup1:

mike albo 10-04-2009 10:55 PM

Oh yeah get the ARB one

OAS 10-04-2009 11:14 PM


Originally Posted by humboldt2door (Post 295097)
I tightened it, and it just spun and spun and would not tighten. Is there a cheap way to fix this or should I just use it as an excuse to buy one of those cool heavy duty differential covers.


You cant tighten the rubber fill plug.

Just go buy a new one. (fill plug that is)
Should be replaced every once in a while anyways, as rubber shrinks and drys out with time.

Unless you really want a new cover?

humboldt2door 10-04-2009 11:20 PM

Ok, I know this IS a good excuse to buy a cool differential cover, but is there a way to fix it that is reasonable. I was looking at one of those SOLID industries differential covers, but I would rather hold out till I can afford an OX locker.

humboldt2door 10-04-2009 11:22 PM

OAS,
Cool, thankyou, I will get a new one, and put off the rear differential locker / cover for another day

5-90 10-05-2009 05:09 PM

If it's the rubber pop-in plug, it won't be threaded, and they start to get brittle and leak after a few years. Don't buy just one - buy a handful, and store the extras somewhere cool and dark until you need them.

Or, get an earlier cover from the boneyard (with the threaded hole,) and get a brass pipe plug to fit it - all years same-same cover.

I never did like the idea of the rubber plug, although I know why they did it (rubber plug costs less, cover can be stamped in one operation, no threading, ... Damned beancounters.)

Alternatively - give Dan Fredrickson at RuffStuff a call - I've not used his stuff myself yet, but reports from the field have been consistently excellent, and he's on my list...

BlueXJ 10-05-2009 05:18 PM

JB weld it in place for the time being until you decide to upgrade your D35 with a real rear axle.

MasterShakeXJ 10-05-2009 06:56 PM

i've heard of people putting rtv around them to seal it up. or just buy a new one.


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