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hella headlight upgrade

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Old 11-28-2013, 12:29 AM
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Default hella headlight upgrade

hello i need to upgrade my headlights in my jeep. i a looking at these http://www.quadratec.com/products/97009_02.htm. does anyone have experience with them? also are these plug and play and would they come with everything i need? thanks.
Old 11-28-2013, 12:52 AM
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What's the year of your jeep?

They are oem replacement. So they will swap right in. But if you are looking for better lighting you have to make sure your connections are clean, or it will be the same low lighting
Old 11-28-2013, 12:52 AM
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$55? They're $45 on Amazon.

HELLA 003427291 Vision Plus 190x132mm High/Low Beam 12V Halogen Conversion Headlamp (HB2) : Amazon.com : Automotive HELLA 003427291 Vision Plus 190x132mm High/Low Beam 12V Halogen Conversion Headlamp (HB2) : Amazon.com : Automotive
Old 11-28-2013, 05:31 AM
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Read this:

Harness is mandatory BTW.

Originally Posted by xjsnake https://www.cherokeeforum.com/f2/headlights-151196/index2/ - post2069179https://www.cherokeeforum.com/f2/headlights-151196/index2/ - post2069179
Upgraded headlights the legal (ish) way...

1) Get a new headlight harness.

You can make your own
http://www.go.jeep-xj.info/HowtoHeadlightLoom.htm

Or you can buy one:
http://www.eautoworks.com/Putco-H4--...s-PRD7540.aspx

The eautoworks harnesses used to be quite cheap until everyone on this forum started recommending them and the price was raised accordingly.

You can pick them up for $29.99 here
http://www.lmctruck.com/icatalog/csd/full.aspx?Page=48 part number 36-3580. It says it fits a chevy blazer but it's the same as the eautoworks harness and I'm running the LMC harness in my XJ.

There are other more expensive options for pre-made harnesses but I'm not super familiar with those.

2) Upgrade to H4 housings

There are two types of regulations pertaining to headlight housings. There are DOT approved housings which are legal in the US and there are Ecode lights which are European housings and aren't legal in the US although many people use them as they are considered superior housings due to the light pattern.

DOT
Rampage
http://www.quadratec.com/products/97009_501.htm
IPF
http://www.quadratec.com/products/97017_1600.htm
Delta
http://www.quadratec.com/products/97009_121.htm
Hella
http://www.quadratec.com/products/97009_02.htm

Ecode
Autopals (look on ebay for Autopal 200mm H4 housing)
Hella
http://www.rallylights.com/detail.aspx?ID=744
Cibie
http://www.clearcorners.com/products/cibie/

Personally I won't buy housings that have plastic lenses, I much prefer glass but your mileage may vary.

3) Get good bulbs

Some of the above housings come with bulbs included with them. I tend not to recommend bulbs as the choices are extremely vast and everyone has their own preferences as to color and wattage.

4) Aim your headlights properly!

I can't say enough how much improperly aimed headlights annoy me on the road plus you are wasting all that time and effort to upgrade the lighting if you don't aim the light where it does the most good...
http://www.naxja.org/forum/showthread.php?t=78017

5) On HID Lights

I do not recommend HID's for use in XJ's... People will show links to cheap HID kits and "Projectors" off of ebay and other sites which will give you a lot of light and will also throw a lot of light in all directions making you very visible to police and possibly blinding other drivers.


Read
http://www.danielsternlighting.com/t...nversions.html for a well written description of the problems with HID kits.

When using HID's you need a true projector housing. I'm sure people will chime in and say they run HID's and ebay housings and have had no problems but I'm describing the legal (ish) way.

If you want to go down the road of HID's, take a look at what true projector housings cost
http://www.kbcarstuff.com/6054-200mm...-p/xd-6054.htm
http://www.brightheadlights.com/hid-upcoming.htm
or you can buy the projectors and retrofit them into existing housings if you are so inclined:
https://www.cherokeeforum.com/f58/hea...9/#post1391556

There are a myriad of options available to consumers with the limiting factor being cost. One can spend under $100 and have significantly upgraded their lighting or they can spend $1000 and upgrade their lighting more. It's all in how much money you want to spend.

For those wanting to do some of these upgrades but not necessarily all I would do them in the following order:
1) Headlight Harness (major improvement even with sealed beams)
2) Housings and Associated Bulbs
3) Hid and Projectors (Cost prohibitive to do correctly)


For installation of the harness and housings see this excellent write up:
https://www.cherokeeforum.com/f59/my-h4-upgrade-114440/

Disclaimer: Always check your local and state laws as some places have more stringent lighting laws than others... I am in no way associated with any of the above companies and none of what I say should be taken as the absolute truth or only way to do things. Flame on...
Old 11-28-2013, 07:51 AM
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My jeep is a 2000. So I cannot do just the hella housings I have to do the harness also? do the hella housings have two different kinds, one that is dot approved and the other that is for European?

Last edited by mcd58; 11-28-2013 at 08:24 AM.
Old 11-28-2013, 08:16 AM
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Originally Posted by mcd58
My jeep is a 2000. So I cannot do just the hella housings I have to do the harness also?
You can do just the housing it's a good improvement over stock but I would do the wires as well
Old 11-28-2013, 08:48 AM
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Originally Posted by mcd58
My jeep is a 2000. So I cannot do just the hella housings I have to do the harness also? do the hella housings have two different kinds, one that is dot approved and the other that is for European?
Need the harness no matter what. Actually, the harness alone is about a 35% improvement in headlamp intensity with stock lamps.
Old 11-28-2013, 09:00 AM
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ok thanks the harness looks pretty simple to install. ill try the harness first and if it isnt good enough ill pick up a set of housings.
Old 11-28-2013, 09:14 AM
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Originally Posted by mcd58
ok thanks the harness looks pretty simple to install. ill try the harness first and if it isnt good enough ill pick up a set of housings.
Excellent plan. Do you have factory foglights?
Old 11-28-2013, 09:18 AM
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Yes I do everything on my jeep is stock except my sound system.
Old 11-28-2013, 09:24 AM
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Originally Posted by mcd58
Yes I do everything on my jeep is stock except my sound system.
You'll wanna be aware of this. No big deal at all though.



Courtesy of EZEARL




Suppose to be the fix:
If you have stock fog lights on a 97+ and upgrade your harness in a manner that uses the factory wiring to trigger some new relays, your fog lights will have and/or cause issues unless you make some additional modifications to address the problem. It doesn't matter if you use a plug and play harness like the eautoworks or if you split your harness open and completely strip out all the extra factory wiring like I did. The factory fog circuit will cause your new lighting system to not work properly.

If you do nothing, your headlights will work as mentioned above. Low beams will be fine, but after you turn on your high beams, they will not turn off again until you completely turn off your headlights. Big issue here is that when you switch back to low beams, both the high beam and low beam filament will be remain powered causing your bulbs to endure 115W worth of heat output instead of the 55W or 60W that they are designed for. From what I've read this can cause them to overheat and burn out within minutes.

So what is happening? If you look at the driver's side headlight plug (and you have factory fogs) you will notice there are two red wires coming out of one of the terminals. One is a small 18g Red wire which sadly is the stock high beam wire. The other is an even smaller 20g Red wire which ties into Fog Lamp Relay #1 in the PDC. Please keep in mind that Fog Lamp Relay #1 is NOT used to provide battery power to the fog lights the way we commonly use them with aftermarket lighting. It is located before the switch and simply cuts power to the Fog Light Switch unless the Headlight Switch and Beam Selector Switch are in the proper positions. It does this as law dictates that you can't run your high beams and fogs at the same time. Though not a problem here in CA, I've read that states with safety inspection programs will fail your vehicle if the lights don't operate this way.

I dug into the wiring diagrams but had to have kastein help me decipher them because there was something about this circuit that just wasn't making much sense to me. I still don't understand the function of Fog Lamp Relay #1 in its entirety, but we're only concerned with the part that is affected by the headlight harness anyways. Essentially, when your Headlight Switch is off, the relay coil receives no power and therefore won't allow your fog lights to come on. When your Headlight Switch is turned on, one side of the relay's coil receives 12V which causes the relay to activate and send power through to your Fog Light Switch. When you turn your high beams on, 12V is sent out to your headlight socket via the Beam Selector Switch, and then is sent back to the other side of the relay coil via the skinny Red wire on that shared terminal. This brings both sides of the relay coil to 12V, thus causing it to deactivate and turn off the Fog Light Switch. Weird huh? The factory designed it so that the relay is off with both sides at 0V, on with one side at 12V, and then off again with both sides at 12V. While it makes perfect sense now, this is the part that was confusing me.

So what's the problem then? Well, it turns out that even when the high beams are off, there is still approximately 5V on that skinny Red trigger wire for some reason which I still don't understand. While this is obviously not a problem in the factory configuration, it becomes a problem when you are using the high beam wire (which is directly tied into the skinny Red wire) to trigger your aftermarket high beam relay. A typical automotive relay requires approximately 8V to activate and needs to drop to somewhere below 1-5V to deactivate. When you first turn on your lights there is no problem because the phantom 5V is not enough to activate your new high beam relay. When you turn your high beams on, your new relay gets 12V and kicks on. When you go to turn off your high beams, the phantom 5V keeps the new relay from deactivating and voilą, your high beams are stuck on...

So how do we fix this? There are a few common suggestions that are out there that I just wasn't happy with, and a few that sort of work, but not as required by law:

1. Don't use your high beams, new lights are bright enough anyways (OK...)
2. If you have to use your high beams, turn your headlights off briefly to get them turn off (PITA)
3. Pull various fuses (lose your fog lights)
4. Pull the fog lamp relay (again, lose your fog lights)
5. Modify the fog lamp relay (fog lights work, but won't cut out when your high beams are on?)
6. Install a jumper in place of the fog light relay (fog lights work, but switch is always hot?)

One post I saw got it right though. lilredxj99 mentioned it in another thread which I didn't find until after the fact. The details were a little fuzzy and I still thought the issue deserved some further explanation so that's why I just wrote this damn novel...

Oh yeah, so the right way to do it... Cut the 20g Red Fog Lamp Relay #1 ground/trigger wire at the back of the driver's side headlight plug. Extend this wire using your preferred method so that it is long enough to reach your new aftermarket high beam relay. Splice it into the 87 pin (output) of your new high beam relay. If you have two 87's (which is ideal), either one is OK. Do not however use 87a if your relay has it!

Yep, that's it... Your high beams will now turn off when they're supposed to, your fog lights will turn on/off when they're supposed to, and your low beams will continue to work as they're supposed to. Sure you could have skipped all the way down to the bottom and found your answer, but you wanted to know how/why it works, right?
Old 12-05-2013, 05:17 PM
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http://www.autozone.com/autozone/par..._167897_19975_
would these work with the headlight harness upgrade?
Old 12-05-2013, 07:35 PM
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Originally Posted by mcd58
http://www.autozone.com/autozone/par..._167897_19975_
would these work with the headlight harness upgrade?
Sure.
Old 12-05-2013, 08:10 PM
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What do you guys think of those. As I was installing one of my headlights fell and shattered so I need new ones ASAP.
Old 12-05-2013, 08:15 PM
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The silver stars are great at putting out light, not so great at lasting a long time. If you don't mind getting less life out of them, they are a quick way to get a brighter light. I have them on mine, and they really do a good job.

They put out more light by drawing more current, so if you go that route, do the harness upgrade.

Actually, on these old machines, I think the harness upgrade is just a good idea anyway.


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