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Engine swap questions.

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Old 12-19-2010, 08:41 PM
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Default Engine swap questions.

I have an '89 XJ with a 4.0 in it. I have another 4.0 out of a '92. I guess this one is the H.O.? Anyways, I know that the head is different, perhaps the intake and exhaust manifolds too?

What compatibility issues will I be running into?
Key ones:
Flexplate
Water pump
Alternator
A/C
Throttle body (harness connectors)
EGR

Also, I'm doing a bit of work on this '92 motor before I put it in, what problems should I be looking for? I'm going to do the headgasket/intake/exhaust, rear main seal, oil pump, oil pan gasket.
Old 12-20-2010, 12:43 PM
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Anybody?
Old 12-20-2010, 12:44 PM
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If you switch over all the sensors from the 89 engine you should be fine.
Old 12-20-2010, 01:33 PM
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The Reinix sensors will just bolt right on to an H.O. motor?
Old 12-20-2010, 02:01 PM
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If you search this has been covered several times in the past.

Biggest issue is the knock sensor, i dont know where you would put it on the HO block. maybe drill out and tap a random hole for it
Old 12-20-2010, 03:39 PM
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Originally Posted by TheJerm
If you search this has been covered several times in the past.

Biggest issue is the knock sensor, i dont know where you would put it on the HO block. maybe drill out and tap a random hole for it

The H.O. doesn't have a knock sensor?

I've been doing some searching around and I noticed this on my spare;
The throttle body harness has two connectors on this motor.
Is this a renix-specific thing or does the H.O. have this too?
I realise that the second connector goes to the trans.
Old 12-20-2010, 03:41 PM
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reuse the intake, exhaust manifolds, TB and all the sensors from your jeep on the 92 motor
Old 12-20-2010, 04:02 PM
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reuse the intake because the throttle bodies don't match up ports?
reuse the exhaust manifold because it doesn't line up with the old exhaust?

Is this the reasoning?
I would much prefer to use the intake/exhaust manifolds from the H.O. if they flow better.
Old 12-20-2010, 04:08 PM
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you can use the HO manifolds, just have to make all the sensors, vacuum lines and TB fit
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