Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Chrysler 8.25 Replacement Questions

Thread Tools
 
Search this Thread
 
Old 06-22-2011, 11:19 AM
  #1  
Newbie
Thread Starter
 
toxictv's Avatar
 
Join Date: Jun 2011
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default Chrysler 8.25 Replacement Questions

Bought a 2000 Limited XJ a couple weekends ago, it's mint aside from the rear diff - evidently they did a lot of towing, and the spider gears/pinion bearings are almost gone, at 133k.

My local U Pull It has about ten different 8.25s for me to choose from, so I'm going to pick one off a newer Cherokee/Grand Cherokee that doesn't have the towing package.

Questions:

1.) How hard is it to swap in another 8.25?
2.) What tools will I need?
3.) How long will it take me to remove the 8.25 from the vehicle at the junkyard?
4.) How long will it take to install the new 8.25 on my Jeep?

Thanks! =D
Old 06-22-2011, 11:22 AM
  #2  
Honorary Moderator
 
96_xj's Avatar
 
Join Date: Mar 2010
Location: Gilbert AZ/Las Cruces NM
Posts: 8,135
Likes: 0
Received 13 Likes on 11 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 upgraded
Default

2 ubolts (4 nuts) per side.

4 bolts on the driveshaft yoke,

the junction block for the brakes on the axle soft line and then the Ebrake cables


disconnect it. Depending on rust and how difficult the ebrake cables are about 30 minutes to 2 hours.


install will the the exact same. pick up new u-bolts and instal will be about 30 minutes once yours is removed
Old 06-22-2011, 11:26 AM
  #3  
Newbie
Thread Starter
 
toxictv's Avatar
 
Join Date: Jun 2011
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

...that sounds ridiculously simple o.O

Last edited by toxictv; 06-22-2011 at 11:31 AM. Reason: spelling.
Old 06-22-2011, 11:30 AM
  #4  
CF Veteran
 
93gc40's Avatar
 
Join Date: Mar 2009
Location: Visalia, Kalifornia, ussa
Posts: 2,750
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default

Do NOT get an avle from a GRAND Cherokee, unless you have already converted to Coil sprung rear. Besides the Grand come with a D35 and an Aluminum D44. Get an 8.25 from a 97 or later XJ. Make sure the gearing is the same as what you currently have. 96 XJ forgot to un bolt the shocks. But he's right. Start to finish, I can have my axle out and back in and on the road in under 1 hour. I am NOT a mechanic.
Old 06-22-2011, 11:30 AM
  #5  
Honorary Moderator
 
96_xj's Avatar
 
Join Date: Mar 2010
Location: Gilbert AZ/Las Cruces NM
Posts: 8,135
Likes: 0
Received 13 Likes on 11 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 upgraded
Default

it is a un bolt/bolt in job since it is a factory replacement axle if you were pulling it out of an other vehicle then you have to fab spring perches and what not.
Old 06-22-2011, 11:32 AM
  #6  
Newbie
Thread Starter
 
toxictv's Avatar
 
Join Date: Jun 2011
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Thanks for the info guys. Sounds like I'm going to do this instead of rebuilding mine.

So, '97 and up? Howcome?
Old 06-22-2011, 01:58 PM
  #7  
Senior Member
 
2Evil4U's Avatar
 
Join Date: Jun 2010
Location: Slaughter, LA
Posts: 849
Likes: 0
Received 0 Likes on 0 Posts
Year: 1997
Model: Cherokee
Engine: 4.0L
Default

Slightly heavier duty. 29 spline axles, instead of 27, i think.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
skarpyona
Cherokee Chat
37
04-22-2022 08:05 AM
JeepsAreForSpeed
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
08-04-2020 05:14 AM
jswift716
Part Outs
52
01-03-2016 09:31 PM
xjmachine
Modified XJ Cherokee Tech
6
08-22-2015 04:09 AM
MACherokee
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
08-20-2015 01:57 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Chrysler 8.25 Replacement Questions



All times are GMT -5. The time now is 03:27 AM.