Build your own exo-cage, exoskeleton...don't buy one!
 

I looked long and hard to get some ideas relative to how to build an exo-cage for my 89 XJ. Knowing that I could purchase one for around a $1000 made me really think.... but I had to find a way to justify buying a tube bender... one that my wife would buy into! So Santa brought me a tube bender for X-mas, which when all was said and done cost about $850.00. I worked at trying to figure out how to make simple bends prior to diving into to a pile of .120 13/4 DOM and ultimately decided it was "Baptism by Fire" baby! So I started in a what turned out to be alot of fun to build and man is it strong!
I started with the rock sliders, and then just started adding a piece at a time following the contour of the jeep. I would bend a piece and tack it into place, then on to the next. Mind you, I have never built one before, but I think it turned out OK. My rear doors even open all the way, which I was pretty sure would not be the case, but it worked out! I'm into it about $600.00 in materials and have a new tube bender in the shop to boot! There are some tricks that I learned along the way! Here are some pics of our this years trip to Moab, Utah. Hope this helps someone else with some ideas.....

Damn that's sick, That's really nice for a first timer too! You got some monster rear flex too. Can you PM me about your rear susp. set up?

what did you use for toob?

:tt2: :D

my bad :cry:

I dont like exo's and in PNW they will get caught on anything in the trail. Trees and roots love exo's because are trails are so tight. Here they are worthless. But you did a great job even for a first timer! Looks tight to the body also!

:lol: Its okaaaay
Thats the key! I love exo's, but when I make one it's going to be insanely aggresive looking :D

The kid that I bought it from built it as one of his college "Stuctural Engineering" projects. It's all bolt on, no welds to the uniframe. I get 38" of flex before a tire leaves the ground!

slick................:sailor:

That's insane, what size tires do you run? Looks like 35s?

They are 35x12.50's

Sweet.

I could swear i know that Jeep... you wouldnt be from Ohio and have a Dad who goes by TC?

Nice work, looks good.

Nope, I'm from Utah

Great job! I would love to have a tubing bender for exhaust at least. Bet you can get some small odd jobs and use it to make some extra change if you wanted.
I think if it were me I would put a removable bar across the doors about mid way up to protect them. Might get aggravating to move them but you could put one end on a swivel and a pin on the other end.
Wish we had places like that to play in around here
clint

Do you have any pics of the rear suspension?

nice job on the cage, looks even tougher than mine and it's tough as nails. been bounced off dozens of trees and even upside down without a deformity yet. any idea how much weight yours added?

Attachment 389852

Utah is a great place to go wheel'n no doubt. There are tons of beautiful places to go, even more if you are in a jeep!

I'll have to take some and post them. It's pretty awesome!

I'm sort of guessing, but I could pick one end up by myself, so probably about 400 lbs. It didn't make a significant difference on how top heavy I am though.

love the cage, looks great! and the four link set up in the rear, sick.
sometime hopefully soon i will start on an exo

chevrolet had that type of rear suspension way back in the day on their pick ups. i saw one yesterday and it reminded me where i had seen it previously

How do you have it setup for coil in rear and could u send me specs on cage?

x2 that cage is awesome i want to do basically the same thing to mine! how much lift do you have

How much pipe did it take to make the exo cage?

This thread is over 3 years old. Op only has 12 posts since 2010..... I don't think he will reply

Four link coil over.
 

Here are some pics of how I did mine