auto to manual swap
Thread Starter
Junior Member
Joined: Jul 2010
Posts: 31
Likes: 0
From: Oly, WA
Year: 1985
Model: Cherokee
Engine: 2.5L +.040
I have an 85 xj with the 2.5L 4 banger. I bored it .040 over, put a 280 cam in it, and did a port and polish job on the head and manifold. The whole jeep has been COMPLETELY stripped down to the unibody and a custom dash installed and blah blah blah utilitarian apocalypse vehicle... you get the idea... now I have the A904 trans behind the motor, but I want to swap it for a manual. what is the best manual tranny that i could put behind it that wont break the bank or my patience? its got the stock axles under it with 33" BFG A/T's... oh and the np207 tcase.
Thread Starter
Junior Member
Joined: Jul 2010
Posts: 31
Likes: 0
From: Oly, WA
Year: 1985
Model: Cherokee
Engine: 2.5L +.040
i have read that the ax5 is pretty light duty and not recommended for hardcore offroad use... the ax15 on the other hand is the "best" manual that came in the xj, but since they put it behind the fuel injected 4.0 and not the carburated 2.5, i dont know if it will bolt up. i know that some people say the 4.0 is a 2.5 with 2 cylinders lopped off, but others say that its a totally different motor. are the bellhousings the same? anybody put an ax15 behind a 4 banger?
CF Veteran
Joined: Sep 2009
Posts: 6,322
Likes: 6
From: Summerville, Ga
Year: 1995
Model: Cherokee
Engine: 2.5 4 cyl.
i have read that the ax5 is pretty light duty and not recommended for hardcore offroad use... the ax15 on the other hand is the "best" manual that came in the xj, but since they put it behind the fuel injected 4.0 and not the carburated 2.5, i dont know if it will bolt up. i know that some people say the 4.0 is a 2.5 with 2 cylinders lopped off, but others say that its a totally different motor. are the bellhousings the same? anybody put an ax15 behind a 4 banger?
Seasoned Member
Joined: Jan 2009
Posts: 443
Likes: 2
From: Prescott, AZ
Year: 1996
Model: Cherokee
Engine: 4.0L
ax-15 is a solid tranny, don't know if it will bolt up. If you decide to try it make sure you get one with an external clutch slave. that will save you a headache later.
I can definitely second that notion. The AX-15 is solid, mine had the slave cylinder in the bellhousing though. I replaced that ****er twice. First time took about 16 hours because I had no clue what I was doing, second time 8 hours. But pulling the dam tranny to replace a slave cylinder sucks bawls. You can tell and external from an internal on if theres a big black donga coming out of the bell housing. Internal is just the hydraulic lines going directly into the bellhousing.
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