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Jeep XJ Floor Board Rust Repair and Bedlining

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Old 08-16-2015, 06:37 PM
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Originally Posted by 93XJeeper
yea, I used 16 gauge instead of the factory 18 gauge for extra strength! As for sound, not sure how loud it will be and I wasn't planning on doing any sound deadener but if it's too loud, I guess I'll have to figure something out. But I'm not to worried about it, my friends mud grapplers weren't too loud for me so I don't think this will be. lol
.32mm thicker. And sound deadener is a bit of a luxury for a trail rig..
Old 08-19-2015, 07:15 AM
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Got the seam sealer applied and started to lay some paint down. I put a first coat of galvanized paint and then a layer of rustolium spray on Berliner. I chose the spray on because I can easily touch up any chips or scratches on the paint over time. I'll get some better pics when I get back to the house. Also, I think i know what was causing my rust problem. Both drivers/passengers side and trunk all have puddles after a rain storm. So I got to find he leak and patch it next!
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3951674003.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-3660677017.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2397594963.jpg  
Old 08-19-2015, 04:41 PM
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Next up, Interior install!
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3478162550.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-842546999.jpg  
Old 08-19-2015, 07:53 PM
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Looks really good man. Quality work all around. Nice to see your doing it right! Def not jealous or anything..
Old 08-21-2015, 09:42 PM
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Nice work. Luckily I haven't had to do that on any of my cherokees but I will have to on my dads jeepster project we are starting, lots of rust.
Old 08-22-2015, 12:15 PM
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Finished! Got all the interior in. Next project is to replace rear axle yoke!
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-1220204272.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-894253603.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2227570020.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-1491395222.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2442040891.jpg  

Old 08-22-2015, 12:33 PM
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Nice work!
Old 08-24-2015, 07:27 AM
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turned out great. nice work
Old 09-23-2015, 08:28 AM
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Peel and seal aluminum flashing from Lowe's works just as good as Dynomat, and it is 10 times cheaper. That is what I used on all my fabricated panels.
Old 09-23-2015, 08:44 AM
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I loved and hated all the rust repair. It was "fun" for a while, and then it ran it's course. I see that you had the dash out. It was a struggle trying to fabricate a dash and the center console. I am not sure I would do this again, as I missed 6 months of off road shenanigans. I guess it was worth it.
Old 09-23-2015, 09:33 AM
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Originally Posted by Mr Lewis
I loved and hated all the rust repair. It was "fun" for a while, and then it ran it's course. I see that you had the dash out. It was a struggle trying to fabricate a dash and the center console. I am not sure I would do this again, as I missed 6 months of off road shenanigans. I guess it was worth it.
that dash and those door panels are awesome. You got a write up that? You should make one.
Old 10-02-2015, 01:16 AM
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Did u have to put new seat mounting bolts in to cause I couldn't tell and how did u do that
Old 10-02-2015, 03:19 AM
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Originally Posted by Zyung90
Did u have to put new seat mounting bolts in to cause I couldn't tell and how did u do that
He didn't. Not the front seats at least
Old 10-02-2015, 06:34 AM
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Originally Posted by Zyung90
Did u have to put new seat mounting bolts in to cause I couldn't tell and how did u do that
no, luckly the studs for the seat bolts were in the frame and not the floor boards. The old floor just had a circle in the floor cut out around each stud, so when I removed the floor, it just lifted up around the stud. You can see the studs sticking up in my pics where I had no floors in.
Old 06-12-2016, 10:34 PM
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Figured I'd update this thread, the bare floor, after a few months, ended up being a little too loud for me. Lol. I put 97 up doors on to fix the leaky vent Windows and installed some carpet, much quieter now! Meanwhile, bed liner has held up great but has peeled/chipped in a few spots, probably because the metal I used is galvanized.
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3515501985.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2797506403.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2964360832.jpg  


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