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Jeep XJ Floor Board Rust Repair and Bedlining

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Old 05-21-2015, 05:30 PM
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Got all the floors today. For $50, I'd say it's a pretty good deal. Lol. Only problem is that it's galvanized. So im gonna grind the galvanized coating off the spots I'll be welding and I'll also be using a 3M 7500 series respirator for extra safety.
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-4000803266.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-3727446984.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-932159513.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-2334946888.jpg  
Old 05-21-2015, 09:53 PM
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Can't wait to see when they are in.
Old 06-01-2015, 05:08 PM
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Alright guys, haven't got too much done since last time, but I went ahead and rolled some holes for the spot welds and made some lines where I got to cut the metal. Once I got all the metal fitted into place, I'll drill the holes for the spot welds onto the frame. Also, I may be awhile till I start welding, I got to send my welding gun off to Snap-On to be rebuilt.
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3414312415.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-62416248.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-865530830.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-3860237740.jpg  
Old 06-01-2015, 05:09 PM
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Originally Posted by 93XJeeper
Alright guys, haven't got too much done since last time, but I went ahead and rolled some holes for the spot welds and made some lines where I got to cut the metal. Once I got all the metal fitted into place, I'll drill the holes for the spot welds onto the frame. Also, I may be awhile till I start welding, I got to send my welding gun off to Snap-On to be rebuilt.
I ment to say "drilled" not "rolled"
Old 06-01-2015, 07:42 PM
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Cool deal. I'm in the process of doing mine. I just now new to cut a template out to fit my patch panel in on mine and weld it up. Then I'm gonna chasis saver it all up.
Old 06-02-2015, 03:22 PM
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Originally Posted by 93civEJ1
Cool deal. I'm in the process of doing mine. I just now new to cut a template out to fit my patch panel in on mine and weld it up. Then I'm gonna chasis saver it all up.
Good deal with the chassis saver. It's what Ive been using on mine, and it seems to be working great. Keeps the cancer away
Old 06-02-2015, 04:09 PM
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I've heard about it, but wasn't planning on using it, how much is it? I'd probably us it on the metal where the old floor board is. The new metal is galvanized so I'm gonna use special paint for that.
Old 08-09-2015, 09:14 PM
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Got the welder fixed! Welded both the driver and passenger floors today. Forgot to get a picture of the passenger side but I'll get one tomorrow
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3926737564.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-1315761473.jpg  
Old 08-13-2015, 07:58 PM
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Getting close! Ready to get this thing back on the road! Hopefully I have enough wire to finish.
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3865489438.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-217762522.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-1382049929.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-1128425385.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-678656297.jpg  

Jeep XJ Floor Board Rust Repair and Bedlining-image-2615025614.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-738002972.jpg  
Old 08-16-2015, 03:58 PM
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Passenger side finished and soon to finish driver side!
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3837731722.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-4148022075.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-4234286178.jpg  
Old 08-16-2015, 04:11 PM
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Wow dude. Nice job.
Old 08-16-2015, 06:16 PM
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Originally Posted by VTJeep
Wow dude. Nice job.
thanks!
Old 08-16-2015, 06:17 PM
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Finally done with all the welding! Tomorrow I'll be laying down some seam sealer and then maybe some paint.
Attached Thumbnails Jeep XJ Floor Board Rust Repair and Bedlining-image-3894534087.jpg   Jeep XJ Floor Board Rust Repair and Bedlining-image-1500621402.jpg  
Old 08-16-2015, 06:28 PM
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Looks solid. With some chassis saver and sound deadener that thing will be quiet!
Old 08-16-2015, 06:32 PM
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Originally Posted by VTJeep
Looks solid. With some chassis saver and sound deadener that thing will be quiet!
yea, I used 16 gauge instead of the factory 18 gauge for extra strength! As for sound, not sure how loud it will be and I wasn't planning on doing any sound deadener but if it's too loud, I guess I'll have to figure something out. But I'm not to worried about it, my friends mud grapplers weren't too loud for me so I don't think this will be. lol


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