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"Project Vanguard" '00 XJ Freedom

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Old 02-19-2015, 09:15 PM
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Alright, gameplan for the weekend

Front gears and ball joints tomorrow and back to the alignment shop. Rear gears, lockers and stiffeners on Saturday. Depending on how things go I may work on sliders as well.
Old 02-19-2015, 11:45 PM
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Can't wait to see how the sliders come out!
Old 02-23-2015, 09:50 PM
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Well...the weekend didn't go quite as planned, only ended up doing the ball joints. Also I have a serious grinding/popping coming from the left front when I turn right. I'm hoping it is just a bad u-joint and not a bad hub. So that's next weekend's project along with the regear.

Anyway, pics from the ball joint swap.

Some seriously goopy diff fluid...


Hub and axle removed using this (http://www.stu-offroad.com/axle/unit...tbearing-1.htm) method. Worked like a charm.


The pickle fork, the best tool of all time. Used it to separate the knuckle from the ball joints.


Rented a ball joint press from Autozone, was is good shape...


One of the cups was cracked and chipped too...

Pressing the old joints out





New joints in


Went smoothly except pressing the new upper in which claimed the life of my poor breaker bar


After I got a new bar though it only took like 2 minutes to finish

Last edited by sphinx15; 02-24-2015 at 03:22 PM.
Old 03-06-2015, 08:47 PM
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Sorry for the lack of updates, been crazy busy the last couple weeks.

A few updates though:

Front and rear regeared to 4.56's
ARB locker in the rear
ARB compressor installed
CB and antenna installed

Unfortunately no pics of the regear, I wasn't able to use the shop at work so I ended up doing the swap in my buddy's garage. I do however have a few thoughts worth sharing...

A tiny, dark single car garage is NOT the place to learn how to do gears.
Set-up bearing are worth their weight in gold as you can't reliably pull bearings off the carrier without messing up the cages.
A 1/2" impact is also worth it weight in gold for the pinion nuts...
You MUST get a different carrier for the dana 30 for higher gears
The speedo gear housing "clocks" to four different positions, I just went with trial and error until the correct position was found.
Heat is your friend, go buy a torch...period
Two sets of hands is good, three is better

Alright enough ranting, I do have a few pics

The long promised pics of the lift





No flexy shots yet but I'm sure next weekend will provide a few

A crappy shot of the CB and a slightly better one of the antenna mount I whipped up this afternoon. The CB is all self contained in the handheld except for a small box that the antenna and power plugs into, I just mounted it behind my head unit to the defrost ducting. The antenna wire runs from the taillight up the d-pillar, along the headliner trim, down the a-pillar then through the dash. an 18' cable left me with about 18" of slack by the time it got to the center of the dash.





And a few of the compressor mounting




And a diff cover finally found its way on! The rear will go on this weekend, still have to deal with those stupid bolt holes...



That's all for now, should have time to build sliders tomorrow

Last edited by sphinx15; 03-06-2015 at 08:53 PM.
Old 03-07-2015, 09:47 PM
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Got a little bit of work done today...

JCR skid is all painted and ready to go on



Also picked up some tubing for sliders. Nothing too fancy but should get the job done. I'll put up some more pics of them when I get them painted/installed tomorrow



Old 03-08-2015, 10:19 AM
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Well done man, that is really coming together well.
Old 03-08-2015, 10:08 PM
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Originally Posted by LPIII
Well done man, that is really coming together well.
Thanks, it's been a bit of a struggle to get to this point but I super stoked with how its turning out.
Old 03-08-2015, 10:32 PM
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Got a bunch more done today, starting to look like everything might actually come together before moab

Sliders? Check.





The rattle can bedliner turned out pretty nice, has a great texture





Overall I'd say they turned out nice, not too shabby for a couple hours of work.

Gas tank skid? Check (pics tomorrow when it's light out)

Fire extinguisher? Check







The self-tappers are long enough to thread into the metal below the plastic trim, there's a slight gap but it's really solid.

Diff breathers? Yup, Kane creek here I come





Vents out the fuel filler door, we'll see what the emissions people say about it

Front tow hooks? Shockingly yes...I was hoping my bumper would get here by this weekend but I haven't heard a peep about it. Last minute scrambling to get front recovery points lead me to good old craigslist where there just happened to be someone selling a c4x4 tow hook kit (turned out to be the VP of the local NAXJA chapter...). Who woulda thunk it... Anyway after much wrestling and beating and yelling I have front hooks (pics tomorrow)

I also pulled out the old spare finally...



Really glad I never had to use it...that gouge is like 1/2"x 2" and down to the cords...

So yeah with all that, all that needs to be done is change the diff fluid and check engine fluids. And then Moab!!!

Last edited by sphinx15; 03-08-2015 at 10:34 PM.
Old 03-12-2015, 10:52 AM
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What sliders are those? They're simple and i really like them!
Old 03-12-2015, 01:10 PM
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Originally Posted by Plummer
What sliders are those? They're simple and i really like them!
Made them myself so I'm glad you like them
Old 03-12-2015, 06:43 PM
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Originally Posted by sphinx15
I also ordered an Ultragauge, got here in two days . A buddy of mine has one and they're pretty sweet, gives you realtime fuel and engine data and can check engine codes. Anyway, simply installed it on the dash and ran the wire down the a-pillar to the OBDII port.
Is this the one you got? http://ultra-gauge.com/ZC/index.php?...products_id=16
Old 03-13-2015, 08:15 AM
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Originally Posted by ryan_lerv
Yeah that's the one. Mine's still working great, the only complaint I have is best I can tell it can't read trans temps. Although, I'm not even sure xj's have that sensor...
Old 03-13-2015, 09:32 AM
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Did you tie them into the pinch seam? That's where most of the support comes from.
Old 03-14-2015, 08:44 AM
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Originally Posted by unidentifiedbomb
Did you tie them into the pinch seam? That's where most of the support comes from.
Yeah they're flush against both the bottom of the rockers and the pinch seam and held there with a bunch of #14 self tappers.
Old 03-14-2015, 04:18 PM
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Originally Posted by sphinx15
Yeah they're flush against both the bottom of the rockers and the pinch seam and held there with a bunch of #14 self tappers.
Pictures please, I am very intrigued by your design and might want to replicate them. Thanks


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