Rear floor pan replacement. - Page 2

BLKXJ 96 · 08-01-2009, 08:50 PM

Checking the fit of the new sheet metal and inner fenders, the fit is about perfect.

BLKXJ 96 · 08-17-2009, 10:05 PM

Hand made rear rockers are on, and the floor pan is fit and it the jeep. inner fender wells are rosette welded. Almost ready for the Herculiner!!!

BLKXJ 96 · 08-30-2009, 11:26 AM

Ive got the new floor in and decided to rivit it in down the middle part and all the sides and wheel tubs are rosette welded in. It turned out good and everything fit together like huge puzzle.

BLKXJ 96 · 08-30-2009, 11:32 AM

Herculiner went in yesturday, almost time to reassemble. Rockers were finished with Rust-oleum bedliner because I like the smoother look.

89cherokeelimited · 08-30-2009, 11:41 AM

Better than new now lol
That looks good. I looked at my 89 and I dont have rust, i'm gonna check my wifes 95 out. I've been hearing early and mid 90's have been having rust problems 2 of my friends have had rust problems. one of those was a 93 and one was a 95...
How long has that fix taken you?

BLKXJ 96 · 08-30-2009, 11:50 AM

It's taken me about 4 weeks and counting mostly only working on the weekends. I still need to fab my BPE's for the rear shocks and a few other things. I've seen all XJ floors rust out, when im done with this, im pulling out the carpet in my 01 and using the rest of the Herculiner on that, and put POR-15 in all the rockers to prevent rust.

SpitFire · 08-31-2009, 10:02 PM

Great!

I'll be doing this very thing soon. Nice to see pic's of it being done.

TurboGP · 09-18-2009, 09:05 AM

Does anyone know somebody or a business--in lower Michigan-- that can weld in new floor pans in a Jeep cherokee. Please HELP

93XJRay · 09-18-2009, 10:55 PM

your cargo area looks just like mine! exept not anymore cuz you fixed yours the right way. is the dealer you got it from near you or can i order online? i need to do this baaaddd...

Stan6406 · 09-18-2009, 11:06 PM

How much was the inner fenders? I did the floors in mine but I dont think the elves are going to show up to do the back

Chad · 10-05-2009, 12:41 PM

Where did you get the floor pans?

Chad · 10-05-2009, 12:43 PM

Does anyone know where to get the cargo pan. I have a 1996 XJ Jeep and the floor is gone.

TheGreatGazoo · 10-05-2009, 06:07 PM

Nice work i wish i found that rear cargo area floor pan i wound up fabing my own you did a GREAT job

TUGBOAT · 10-19-2009, 03:46 PM

i have a 94 xj with rusted cargo floor just wondering were you got yours your pan looks good thanks e-mail amsa620@aol.com or tugboat on the forum thanks again

Jeep85 · 10-22-2009, 11:26 PM

where did you get the rear floor pan need to do the same also in to do it in the front and did you have to do anything different when you cut out the floor to strengthen the body or dont have to

08-17-2009, 10:05 PM	#17
BLKXJ 96 Senior Member Garage is empty, add now Join Date: May 2008 Location: Michigan Posts: 785 My Photos 1996 Cherokee Engine: 4.0 Transmission: AW4 Transfer Case: 231 Front Axle: HPD30 Rear Axle: Ford 8.8 LSD w disks Tires: 31-10.50 BFG Mud Terrain KM Lift Specifications: 3.5 RE coils and LCA's Custom leafs rear Misc Accessories: CB, Hand made Safri Rack,and rocksliders, Cold air intake, PS cooler, some lights.	Hand made rear rockers are on, and the floor pan is fit and it the jeep. inner fender wells are rosette welded. Almost ready for the Herculiner!!! Attached Thumbnails __________________ Jeff

08-30-2009, 11:26 AM	#18
BLKXJ 96 Senior Member Garage is empty, add now Join Date: May 2008 Location: Michigan Posts: 785 My Photos 1996 Cherokee Engine: 4.0 Transmission: AW4 Transfer Case: 231 Front Axle: HPD30 Rear Axle: Ford 8.8 LSD w disks Tires: 31-10.50 BFG Mud Terrain KM Lift Specifications: 3.5 RE coils and LCA's Custom leafs rear Misc Accessories: CB, Hand made Safri Rack,and rocksliders, Cold air intake, PS cooler, some lights.	Ive got the new floor in and decided to rivit it in down the middle part and all the sides and wheel tubs are rosette welded in. It turned out good and everything fit together like huge puzzle. Attached Thumbnails __________________ Jeff

08-30-2009, 11:32 AM	#19
BLKXJ 96 Senior Member Garage is empty, add now Join Date: May 2008 Location: Michigan Posts: 785 My Photos 1996 Cherokee Engine: 4.0 Transmission: AW4 Transfer Case: 231 Front Axle: HPD30 Rear Axle: Ford 8.8 LSD w disks Tires: 31-10.50 BFG Mud Terrain KM Lift Specifications: 3.5 RE coils and LCA's Custom leafs rear Misc Accessories: CB, Hand made Safri Rack,and rocksliders, Cold air intake, PS cooler, some lights.	Herculiner went in yesturday, almost time to reassemble. Rockers were finished with Rust-oleum bedliner because I like the smoother look. Attached Thumbnails __________________ Jeff Last edited by BLKXJ 96; 08-30-2009 at 11:34 AM.

08-30-2009, 11:41 AM	#20
89cherokeelimited Senior Member 1989 Jeep Cherokee Join Date: Jun 2009 Location: Hendersonville, TN Posts: 705 My Photos 1989 Cherokee Engine: 4.0 litre Transmission: AW4 Transfer Case: np 231 Front Axle: Dana 30 Detroit locker Rear Axle: Dana 35 Detroit Locker Tires: 33 BFG mud terrain t/a Lift Specifications: 6.5" rough country suspension lift kit and now 2" coil spacers on top of my 6.5" lift Misc Accessories: custom made drive shafts, oversized electric fan, 4.56 gears	Better than new now lol That looks good. I looked at my 89 and I dont have rust, i'm gonna check my wifes 95 out. I've been hearing early and mid 90's have been having rust problems 2 of my friends have had rust problems. one of those was a 93 and one was a 95... How long has that fix taken you? __________________ Give me a 4x4 Cherokee big tires and lift and i'm happy 6.5" Rough Country lift 2" coil levelers 1 ton leaf packs 33" Goodyear Wrangler Duratrac AW4 tranny Detroit lockers Custom made drive shafts NP 231 t-case swap had NP 242 4.56 gears

08-30-2009, 11:50 AM	#21
BLKXJ 96 Senior Member Garage is empty, add now Join Date: May 2008 Location: Michigan Posts: 785 My Photos 1996 Cherokee Engine: 4.0 Transmission: AW4 Transfer Case: 231 Front Axle: HPD30 Rear Axle: Ford 8.8 LSD w disks Tires: 31-10.50 BFG Mud Terrain KM Lift Specifications: 3.5 RE coils and LCA's Custom leafs rear Misc Accessories: CB, Hand made Safri Rack,and rocksliders, Cold air intake, PS cooler, some lights.	It's taken me about 4 weeks and counting mostly only working on the weekends. I still need to fab my BPE's for the rear shocks and a few other things. I've seen all XJ floors rust out, when im done with this, im pulling out the carpet in my 01 and using the rest of the Herculiner on that, and put POR-15 in all the rockers to prevent rust. __________________ Jeff

08-31-2009, 10:02 PM	#22
SpitFire Member Garage is empty, add now Join Date: Aug 2009 Location: Tefft,Indiana Posts: 107 My Photos 1994 Grand Cherokee Engine: 4.0L MFI 6cyl Transmission: 4WD	Great! I'll be doing this very thing soon. Nice to see pic's of it being done. __________________ They've done studies, you know. 60% of the time it works, every time. Last edited by SpitFire; 09-10-2009 at 06:03 AM.

09-18-2009, 09:05 AM	#23
TurboGP Newbie Garage is empty, add now Join Date: Sep 2009 Posts: 2 My Photos Cherokee	Jeep floor pan replacement Does anyone know somebody or a business--in lower Michigan-- that can weld in new floor pans in a Jeep cherokee. Please HELP

09-18-2009, 10:55 PM	#24
93XJRay Senior Member Garage is empty, add now Join Date: Mar 2009 Posts: 653 My Photos 1993 Cherokee Engine: 4.0 H/O I6 Transmission: 5 speed ax-15 Transfer Case: np231 Front Axle: d30 Rear Axle: 8.25 27 spline Tires: 33"s Lift Specifications: 4.5 longarm Misc Accessories: custom painted interior, cobra cb, lights, roof rack...etc etc...	your cargo area looks just like mine! exept not anymore cuz you fixed yours the right way. is the dealer you got it from near you or can i order online? i need to do this baaaddd... __________________ My Jeep Doesn't leak. It Marks It's Territory 1996 green XJ 29 spline 8.25 detroit locked 3 inch lift 33" bfg a/ts cragar soft 8s cut up fendahs Cobra CB sherley boom exhaust 2 bumper mounted off road lights vents, in the hood yo Homebrew roof rack www.sisoffroad.com dominate. Last edited by 93XJRay; 09-18-2009 at 10:58 PM.

09-18-2009, 11:06 PM	#25
Stan6406 Seasoned Member Garage is empty, add now Join Date: Mar 2009 Location: Ohio Posts: 259 My Photos 1987 Cherokee Engine: 4cyl Transmission: 5spd Transfer Case: 231 Lift Specifications: Stock	How much was the inner fenders? I did the floors in mine but I dont think the elves are going to show up to do the back

10-05-2009, 12:41 PM	#26
Chad Newbie Garage is empty, add now Join Date: Oct 2009 Posts: 2 My Photos Cherokee	Where did you get the floor pans?

10-05-2009, 12:43 PM	#27
Chad Newbie Garage is empty, add now Join Date: Oct 2009 Posts: 2 My Photos Cherokee	Does anyone know where to get the cargo pan. I have a 1996 XJ Jeep and the floor is gone.

10-05-2009, 06:07 PM	#28
TheGreatGazoo Seasoned Member Garage is empty, add now Join Date: Aug 2009 Location: Long Island NY Posts: 408 My Photos 1989 Cherokee Engine: 4.0 Transmission: Auto Transfer Case: NP 242-J Front Axle: D30 Rear Axle: D35 Tires: KUMHO KR-71 MT 32X15X11.50 Lift Specifications: Zone 4.5"	Nice work i wish i found that rear cargo area floor pan i wound up fabing my own you did a GREAT job __________________ My 89 XJ build http://www.cherokeeforum.com/f46/project-xj-23636/ ---------------------------------------------- 1989 Jeep Cherokee limited 2003 Honda Civic Hybrid 2002 BMW 325XI 1999 Chevy Malibu 1969 Plymouth Roadrunner Convert.

10-19-2009, 03:46 PM	#29
TUGBOAT Newbie Garage is empty, add now Join Date: Dec 2008 Posts: 1 My Photos Cherokee	floor pan cargo area i have a 94 xj with rusted cargo floor just wondering were you got yours your pan looks good thanks e-mail amsa620@aol.com or tugboat on the forum thanks again

10-22-2009, 11:26 PM	#30
Jeep85 Seasoned Member Garage is empty, add now Join Date: Sep 2009 Location: 60193 IL Posts: 493 My Photos 1994 Cherokee Engine: 4.0 I6 HO Transmission: aw4 Transfer Case: 231p Front Axle: HP D30 Rear Axle: chrysler 8.25 Lift Specifications: 4 1/2 not on	where did you get the rear floor pan need to do the same also in to do it in the front and did you have to do anything different when you cut out the floor to strengthen the body or dont have to

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