Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Jeep wont stay in gear!

Old 10-08-2010, 07:17 AM
  #1  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default Jeep wont stay in gear!

My jeep was recently pulled out of a mud hole and once I got it out it didn't drive because my transfer case was stuck between 4 lo and neutral, I had to hit the lever with a hammer to get it in 2wd but now it won't stay in gear and if I accelerate or stop too fast it makes awful grinding noises, I cant drive over20. Need help!!!!!
Old 10-08-2010, 07:33 AM
  #2  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

Time for a rebuild.
Old 10-08-2010, 07:55 AM
  #3  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

Why rebuild, it's just my transfer case
Old 10-08-2010, 08:01 AM
  #4  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

Sounds like the pivot nut on the backside (hidden side) of the linkage has backed off
Old 10-08-2010, 08:07 AM
  #5  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

So new transfer case or can I possibly fox that?
Old 10-08-2010, 08:23 AM
  #6  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

You can fix it haha, I was just messing with you when I mentioned a rebuild.

Check the pivot/retaining nut, disconnect linkage and try it by hand, Try dropping one side off the pavement and rolling it to unbind it then move. I know in my cummins it will bind itself and until it slips you cant shift it.

Check this-

Old 10-08-2010, 08:32 AM
  #7  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

Lol Ohh alright, ok thanks man, I'm hoping I can get this fixed soon. I'll let you know how it goes, I'm gonna be working on it around 1:30 EST
Old 10-08-2010, 08:34 AM
  #8  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

First do what I did with my cummins, if it just needs to slip a little that will do it. Than move on to actually checking parts.
Old 10-08-2010, 09:21 AM
  #9  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

Ohh and also, the pin that goes from the transfer case to the what I think is the suspension actually came out
Old 10-08-2010, 03:02 PM
  #10  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

Alright so now everything is back in place, but now 2wd still grinds, 4hi and 4lo are fun but 2wd still grinds. What do I do??
Old 10-08-2010, 03:09 PM
  #11  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by Arey558
Alright so now everything is back in place, but now 2wd still grinds, 4hi and 4lo are fun but 2wd still grinds. What do I do??
Are you in neutral when doing it? I would try just rolling at less then 5 miles per hour putting the TCase in neutral first then giving it a good tug to go into 2 hi.

Theres a good chance the shifter linkage bushing is sacked out, does it have a lift? If it does, you probably have a t-case drop kit between the crossmember and the frame...this puts a bit of stress on the shift linkage bushing,and over time that stress creates play in the linkage(bushing), making it hard to complete the transfer from 4 to 2.

Or you can weld a fat flat washer right below the original position to keep the linkage rod level.
Old 10-08-2010, 03:15 PM
  #12  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default

Originally Posted by Diesel
Are you in neutral when doing it? I would try just rolling at less then 5 miles per hour putting the TCase in neutral first then giving it a good tug to go into 2 hi.

Theres a good chance the shifter linkage bushing is sacked out, does it have a lift? If it does, you probably have a t-case drop kit between the crossmember and the frame...this puts a bit of stress on the shift linkage bushing,and over time that stress creates play in the linkage(bushing), making it hard to complete the transfer from 4 to 2.

Or you can weld a fat flat washer right below the original position to keep the linkage rod level.
no i dont have a lift, and after testing it more, it grinds inn all gears but i does stay in gear, what do these bushings look like, are they metal?
Old 10-08-2010, 03:18 PM
  #13  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

exact same plastic grommet/bushings as in the shift arms
Old 10-08-2010, 03:22 PM
  #14  
Member
Thread Starter
 
Arey558's Avatar
 
Join Date: Jul 2010
Location: Columbus, OH
Posts: 101
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
Default





thats the part that cam out and i put back in, so idk if thats wahts giving me issues but thats my best guess
Old 10-08-2010, 03:26 PM
  #15  
CF Veteran
 
Diesel's Avatar
 
Join Date: Aug 2010
Location: Wantage, NJ
Posts: 2,112
Likes: 0
Received 4 Likes on 3 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 I6
Default

Honestly, grind it to the ground. It has a problem obviously, use it til it goes, if it does. Some just like to grind. Mine grinds into 4 lo and has no problems. Thats my professional advice.

Thread Tools
Search this Thread
Quick Reply: Jeep wont stay in gear!



All times are GMT -5. The time now is 06:14 PM.