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Old 09-16-2015, 07:25 PM
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How to replace the crankshaft position sensor

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Old 12-25-2015, 10:34 AM
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Originally Posted by ZombieResponseJeep
Lol, no more than 20 and I was being slow and steady.
You must have gumby arms. Long, skinny and ultra flexible. Those with ham sized proportions find it a little tougher going in those tight places.
Old 12-25-2015, 08:56 PM
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Originally Posted by Orlo
You must have gumby arms. Long, skinny and ultra flexible. Those with ham sized proportions find it a little tougher going in those tight places.
Not a tight place at all if you jack the body up. I'm 6'5" 280 so everything is a tight place.
Old 12-31-2015, 12:45 AM
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Originally Posted by laminack
I OWE THIS MAN A BEER! In, out, and done in about 40 mins. Only problem I had was that my replacement sensor had shorter wires than my original, so I ran a tracer cable on the new one and was able to pull it through the right way and got it to plug in. Cranked and ready to go! Many Thanks for that tip.
Laminack is right, I owe Mr. Bond a beer too... Actually several beers...

I joined to say thanks to Mike662 and of course, Bond. As you may have guessed, I have a 02 Grand Cherokee with 172K (and a rebuilt tranny - sure wish I had changed the CPS when the tranny was out!!)

And yes, this is the wrong forum to post for a Grand, but this is where Google takes you...

The Grand's have tighter clearances between the firewall and the bellhousing. You can reach your hand in from the top, but only to replace the sensor. There is not enough clearance to wrench from the top. I disconnected the shift linkage to ease access, but using various combinations of wobble and universal joints and up to 3' of extension, I was not able to get a good purchase on the bolt from the bottom. Removing the grommet for the 4WD transfer case and accessing from the drivers side passenger compartment is the way to go. Mike 662 has good pics of this.

When removing and installing, to capture the bolt, I used a long reach magnet on the outside of the socket (I will buy magnetic inserts...) When installing, I used an extra long reach needle nose (Harbor Freight) to position the wire shield, etc. I did tie a string to the end of the connector when removing and this made things a lot easier when reconnecting. The wires from the connector are approx 12 - 15" long, have to pass over the top of the bell housing, and there is not much slack to play with. On the Grand, the connector is on the passenger side rear a few inches below the top of the block. Removing the air box on top of the throttle body affords enough room to snake your arm between the block and the firewall to position the new sensor.

Nedbee's issue with removing the air register is that the phillips head bolt is located behind the register and must be accessed from the bottom. I used an inspection mirror, a phillips head socket, u-joint, a few inches of extension, and a wobble adapter (in that order) on a 1/4 drive ratchet.

Aside from an unnaturally long learning curve attempting to access the the CPS bolt, the only other issue I had was with the shield for the CPS harness wires. I believe it would have put too much pressure on the wires where they exit the CPS. I think the replacement, factory, CPS had the wires exiting straight out of the back of the CPS and the original had the wires exiting more at a 90 deg angle. I ended up positioning the shield out of the way and not protecting the harness. It's been fine for the past month.

Again, thanks to everyone that contributed to this thread. It helped tremendously!

Cheers.
Old 10-01-2016, 12:52 PM
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where you able to do this with a 99xj
Old 03-20-2017, 03:36 PM
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Help!
My daughter's 2001 Grand Cherokee Laredo Jeep was having intermittent stalling problems. It finally got to where it wouldn't run for more than a few minutes.
I replaced both the crankshaft position sensor and the camshaft position sensor (just the top sensor), and now it won't start at all.

I have double checked to make sure all connections are tight and that the crankshaft position sensor is fully seated.

Help!

It was a pain to get the sensor routed to the bellhousing, but I had it in a plastic baggie until I inserted it into the hole....could dirt on it be the problem?

I used Mopar parts, the exact part numbers recommended by the dealer.

I have swapped the camshaft sensor back to the old one and no luck. My next thought is to swap the crankshaft sensor back, but at $7 per spacer, I don't want to do that too many times!

Help!

Car was throwing P0320 code prior to any work.

Thanks!
Old 03-20-2017, 05:00 PM
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wow, great info, im tempted to go look!!
Old 03-25-2018, 08:10 AM
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Much thanks to the post below on how to access the CPS from inside the cab, through access plate on floor board.

I did mine yesterday, but wanted to share a few extra pieces of advice to make this headache of a job somewhat easier.

I ended up cutting/enlarging the access hole with a Dremel cutting tool. Trust me, the hole provided when removing the access plate is no where near large enough. You can get the old sensor out, but not the new one in. Simply cut a about an inch out to the left enlarging existing hole (your access plate will still reinstall as it was).

I scrapped the small metal washer/bracket that was installed on the old sensor covering the top of the inlet wire. It would have been a pain to get back on and did not see any real benefit of havung it.

You will want to take some string or wire and tie it to the end of the plug of new sensor and fish it through the access and around the bell housing to route it to where the connection is first (you cannot see/access the space on top of bellhousing to grab the wire).

After unstalling new sensor I covered the cut area in the floorboard with some gorilla tape (does the job).

Finally, after starting back up you will hear a ticking sound coming from inside the bellhousing. This is normal and will go away. Your new sensor has on it a piece of felt on the tip (about 0.030 inch thick) that will shear off by the flywheel. I believe its there to protect the sensor during installation (dont remove it).

Hope this info helps supplement the instructions provided earlier. Thanks again for the fanatastic writeup!

-Chris
Old 03-25-2018, 09:00 AM
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Keep in mind XJ owners. The method described in this thread of accessing CPS through inside of cab is for the Grand Cherokee WJ only. The interior access hole is not on XJ models.
Old 04-23-2018, 06:27 PM
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Originally Posted by bond-jamesbond
If it's a 1999-2004 4.0 it's EASY!!!
After cutting the crap out of my hands and inventing new curse words removing the old Crankshaft Position Sensor from my 2003 Grand Cherokee 4.0, I could not get the bolt back in with multiple extensions and swivels.
I figured there MUST be an easier way, something the stealership is not letting on about.
Fact is, if you go through the firewall under the dash it is EASY!!
Here's how to do it:
1) Remove the plastic bottom panel directly under the gauges. It simply snaps up and out.
2) Locate the 4 10mm bolts that hold the lower plastic panel under the steering column and remove them along with a few phillips head screws as well to free up the panel. Remove.
3) Look behind the console and you will see a small plastic "L" shaped duct that blows air to your feet. Snap it out of its position and remove the phillips screw holding it from under/behind (or cut the plastic flange with a razorknife halfway if the screw is hard to get at - takes a shorty phillips screwdriver. This way you can still snap it back on.)
4) Pull the carpet back and tuck it under the gas pedal.
5) You will see an oval metal plate that the shifter cable runs through as it passes through the firewall. Remove the 2 10mm nuts and pull the plate back.
6) VIOLA! There is the crankshaft position sensor staring you right in the face through the hole in the firewall you have exposed!
7) Insert 11mm socket with extension and remove/replace bolt with ease.

You guys are welcome to buy me a beer when we cross trails
Changed my crank sensor because of this post. Thank you very much sir!! I owe you a beer or two.
Old 04-05-2022, 09:57 PM
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i dropped something in the bell housing and i dont know what to do. help
Old 04-06-2022, 02:14 AM
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Originally Posted by andyearly
i dropped something in the bell housing and i dont know what to do. help
One of the two CPS bolts by any chance?
I have read that guys were able to remove the flywheel cover, the small one, and fish it out from there.
Old 04-06-2022, 06:57 AM
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Or take the starter out.
Old 04-06-2022, 08:45 PM
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One of those radio antenna looking probes with a good magnet on the end is a good tool to have for this kind of thing, I know first hand.

They were going to send me to blow up the Death Star because I can drop a half inch nut through a quarter inch hole and lodge it inside the frame rail, but I had the flu, so Luke went instead.
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Old 12-04-2023, 10:08 PM
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Originally Posted by bond-jamesbond
If it's a 1999-2004 4.0 it's EASY!!!
After cutting the crap out of my hands and inventing new curse words removing the old Crankshaft Position Sensor from my 2003 Grand Cherokee 4.0, I could not get the bolt back in with multiple extensions and swivels.
I figured there MUST be an easier way, something the stealership is not letting on about.
Fact is, if you go through the firewall under the dash it is EASY!!
Here's how to do it:
1) Remove the plastic bottom panel directly under the gauges. It simply snaps up and out.
2) Locate the 4 10mm bolts that hold the lower plastic panel under the steering column and remove them along with a few phillips head screws as well to free up the panel. Remove.
3) Look behind the console and you will see a small plastic "L" shaped duct that blows air to your feet. Snap it out of its position and remove the phillips screw holding it from under/behind (or cut the plastic flange with a razorknife halfway if the screw is hard to get at - takes a shorty phillips screwdriver. This way you can still snap it back on.)
4) Pull the carpet back and tuck it under the gas pedal.
5) You will see an oval metal plate that the shifter cable runs through as it passes through the firewall. Remove the 2 10mm nuts and pull the plate back.
6) VIOLA! There is the crankshaft position sensor staring you right in the face through the hole in the firewall you have exposed!
7) Insert 11mm socket with extension and remove/replace bolt with ease.

You guys are welcome to buy me a beer when we cross trails
Does this work for The 80s models as well???
Old 12-05-2023, 04:18 PM
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I've read a lot about what a pita this is - after I'd done mine, so I didn't know, & just got on with it. Mind you, I had my parts XJ to practise on & the head was already off, so guess that made it a bit easier, not that I remember any particular difficulties.
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