Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

How to fix rust on my Jeep Cherokee

Old 02-07-2010, 11:16 AM
  #1  
Newbie
Thread Starter
 
silvercherokee's Avatar
 
Join Date: Feb 2010
Location: Ohio
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Exclamation How to fix rust on my Jeep Cherokee

HI GUYS!

I'm new to the forums and the Jeep world. After doing a lot of looking around and research I wanted to get a Jeep Cherokee based on the styling of it, 4x4, the fun factor and the indestructible straight six engine. I bought a 2000 Jeep Cherokee with really low miles on it. Thought it was a good buy But there is some rust forming on the body of it. I know this will happen to all Cherokees eventually because of salt on the roads during winter time. The rust is starting to form under all the doors inside by the rocker panels. There is a small spot by the rear right back window molding. Where the 4x4 emblem is. What can I do to fix the existing rust and help prevent it.

Old 02-07-2010, 11:22 AM
  #2  
Junior Member
 
skookxj's Avatar
 
Join Date: Feb 2010
Location: Eastern Pennsylvania
Posts: 70
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0
Default

if you want to rid ur xj of it ur best bet is to cut and tack in new sheet metal then a lil bondo to smooth it all out.....
Old 02-07-2010, 11:30 AM
  #3  
CF Veteran
 
96Cherokee113's Avatar
 
Join Date: Nov 2009
Location: New Jersey
Posts: 1,261
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

Originally Posted by skookxj
if you want to rid ur xj of it ur best bet is to cut and tack in new sheet metal then a lil bondo to smooth it all out.....
x2. Got to cut out the cancer to actually fix the problem, otherwise it just spreads.
Old 02-07-2010, 12:56 PM
  #4  
Newbie
Thread Starter
 
silvercherokee's Avatar
 
Join Date: Feb 2010
Location: Ohio
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Default

wow! thanks for the fast reply guys! Well, I'm a newbie with working on vehicles and limited on tools. I would probably have to have someone do the work. The rust just looks like its starting so I want to stop it before it get bad and starts coming through the outside of the doors. Should take it to a body shop to get the work done? I don't know what to do? Rust sucks...
Old 02-07-2010, 12:57 PM
  #5  
Junior Member
 
93jeepthing's Avatar
 
Join Date: Nov 2009
Location: Ogden, UT + Plaistow, NH
Posts: 36
Likes: 0
Received 0 Likes on 0 Posts
Year: 93
Model: Cherokee
Engine: 4.0
Default

if the rust is not all the way through, you could probably get away with just sanding it/ grinding it down, filing it with body filler, and painting it. the problem is that its going to be a little hard to find a perfectly matching paint- so if you want it to look really good, your going to have to paint the whole thing, or at least the particular panel you are working on. For body filler i recommend using bondo-glass, which is like regular bondo, but it is fiberglass based, and has short strands of fiberglass in it to add strength. I personally think it is better because unlike regular bondo, it does not absorb moisture, and it is much stronger. you could even use it to fill very small rust holes (as long as you grind all the rust off) The only disadvantage is it is a little harder to work with. good luck

-Brian
Old 02-07-2010, 01:03 PM
  #6  
Junior Member
 
93jeepthing's Avatar
 
Join Date: Nov 2009
Location: Ogden, UT + Plaistow, NH
Posts: 36
Likes: 0
Received 0 Likes on 0 Posts
Year: 93
Model: Cherokee
Engine: 4.0
Default

also, a quick fix for the doors, if you dont want to pay tons of money to have a shop do it, is to grind all the paint/ as much of the loose rust as possible off, buy a small can of POR-15, and paint right over the rust spots. this way you wont have to mess with cutting it out and screwing up you paint job... of course although POR-15 is awesome stuff, the rust will still eventually prevail. if you want a more permanent solution, its going to have to be cut out. I did this fix to my 92 corolla several years ago and have not seen any rust come through yet... even with driving through salty roads every winter.

-Brian
Old 02-07-2010, 02:39 PM
  #7  
CF Veteran
 
storm101's Avatar
 
Join Date: Jan 2009
Location: Northfield MN
Posts: 1,242
Likes: 0
Received 4 Likes on 4 Posts
Year: 1995
Model: Grand Cherokee
Engine: 5.2 v8
Default

Originally Posted by 93jeepthing
if the rust is not all the way through, you could probably get away with just sanding it/ grinding it down, filing it with body filler, and painting it. the problem is that its going to be a little hard to find a perfectly matching paint- so if you want it to look really good, your going to have to paint the whole thing, or at least the particular panel you are working on. For body filler i recommend using bondo-glass, which is like regular bondo, but it is fiberglass based, and has short strands of fiberglass in it to add strength. I personally think it is better because unlike regular bondo, it does not absorb moisture, and it is much stronger. you could even use it to fill very small rust holes (as long as you grind all the rust off) The only disadvantage is it is a little harder to work with. good luck

-Brian
As far as the paint goes, you can pull the code off of the door sticker, and bring it to napa (if you have one close by) they can make the matching paint for you in a small bottle, and yes i speak from experience, I used to detail cars...if you decided to go that route and needed help finding the code, PM me and ill send you in the right direction on where to find it!
Old 02-26-2011, 03:04 PM
  #8  
Seasoned Member
 
ptonjeep's Avatar
 
Join Date: Feb 2011
Location: princeton il
Posts: 301
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

would it cost me a fortune to take my jeep to a body shop to have the rust removed and the whole thing painted??? i have literaly no time except for in the winter to work on my jeep and i have no usable usable garage
Old 02-26-2011, 03:23 PM
  #9  
Senior Member
 
00Pajeepcherokee's Avatar
 
Join Date: Jan 2011
Location: Bedford, Pa
Posts: 627
Likes: 0
Received 2 Likes on 2 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

Spray used oil in the door panels and the rear quarter panel. Will slow the spread of the cancer if not stop it. We used to do this to old subarus and Dodge caravans that were rusting out.
Old 08-12-2011, 07:24 PM
  #10  
CF Veteran
 
Zack92MJ's Avatar
 
Join Date: Jun 2011
Location: Dayton, Ohio
Posts: 2,460
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992
Model: Comanche
Engine: 4.0
Default

any updates? i have rust in the same spots lol
Old 08-13-2011, 09:17 AM
  #11  
Seasoned Member
 
CattyXJ's Avatar
 
Join Date: Jun 2011
Location: Catasauqua PA
Posts: 287
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0
Default

On the spots I had rusted through on my rockers, etc. I cut the cancer out and jb welded new metal on. It doesn't look perfect cause obviously it sticks out a bit, but problem cheaply solved, and no more rust!
Old 08-13-2011, 09:26 AM
  #12  
CF Veteran
 
Zack92MJ's Avatar
 
Join Date: Jun 2011
Location: Dayton, Ohio
Posts: 2,460
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992
Model: Comanche
Engine: 4.0
Default

Originally Posted by CattyXJ
On the spots I had rusted through on my rockers, etc. I cut the cancer out and jb welded new metal on. It doesn't look perfect cause obviously it sticks out a bit, but problem cheaply solved, and no more rust!
Well I gonna bedliner my jeep so no worries on that.. but alright that's probably the way I'll go, thanks!
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
LiamLikeNeeson
Jeep Builds
18
01-01-2024 02:25 AM
clangstaff
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
05-30-2019 10:34 AM
BigDaveyL
Introductions
3
09-04-2015 02:14 PM
rusty_bucket
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
08-29-2015 06:42 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Quick Reply: How to fix rust on my Jeep Cherokee



All times are GMT -5. The time now is 09:03 PM.