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How to fix a malfunctioning Instrument Cluster?
#19
Hi. I also have a 96 and I have some serious issues with my cluster. Runs out of gas at 1/2 tank and reads full if you put over $10 in. Oil pressure reads 80 and speedometer dosen't work. Where should I begin with attempting to fix these problems?
#20
Beach Bum
Suspect a ground wire issue. Not sure where the dash ground is however.
#21
Thanks for the tip
I have a 98 XJ, had this problem for years. I could push the cluster in by hand and it would come alive again. BUT.... I have now fixed it! you have to take the dash apart and pull the cluster out, you'll see the 2 green connections ( very loose ) I taped some shims just behind the clips to stabilize it and bring it out just a bit. ( i wish I had taken pics!!!)
it's a poor design, even with the cluster in the connections were always free to move at the back.
it's been 2 weeks and a lot of bumpy roads and so far so good!
hope this helped.
it's a poor design, even with the cluster in the connections were always free to move at the back.
it's been 2 weeks and a lot of bumpy roads and so far so good!
hope this helped.
So I took your advice and popped out the dash and cluster. I went to Home Depot and described my problem to an old guy in hardware. He suggested trying metal strap ties, since they're easily cut and filed into the shape you want. I resisted duct tape (apologies to Red Green) and splurged on a tube of 100% silicone. I cut and filed sections of the straps as shown, and "glued" them into position with silicone. Whole project took only about 2 hours and $8. There's a community near me with poorly maintained roads, so I went right over there and drove over several miles of them. It's been over a week now, and the problem is gone. Thanks again from Minnesota, and keep your stick on the ice.
#23
CF Veteran
Join Date: Nov 2017
Location: Groton, MA
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Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
You don't have to remove the steering wheel to get at the instrument cluster. Everything should be either standard Phillip's head screwdriver or standard Torx (the star shape) bit screws to remove.
#24
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Join Date: May 2018
Location: Colorado City, CO
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Model: Cherokee (XJ)
How weird. I just glanced at this old thread 2 days ago because I had issues with my cluster after disconnecting the battery for a few days while I changed out O2 sensors. From everything I've gathered its not related to anything I've done. Not sure I feel like driving it until I can fix the cluster.
#25
As Pat mentioned, no special tools needed and you don't have to remove the steering wheel. I basically just snapped out the fascia over the radio and AC controls (no tools at all), then used a screwdriver to remove a number of screws. When you pull out the dash piece, you need to position it past the shifter and carefully thread the headlight control **** through its small hole, but it's all doable with a little patience.
I see I did that job 2 months ago. Happy to report that the crazy cluster gauge problem has remain solved, not a single issue with it since. Been putting the kayak on the old Jeep and paddling some nearby waterways.
I see I did that job 2 months ago. Happy to report that the crazy cluster gauge problem has remain solved, not a single issue with it since. Been putting the kayak on the old Jeep and paddling some nearby waterways.
#26
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Join Date: Jul 2019
Location: Western Washington
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Year: 1998
Model: Cherokee (XJ)
Engine: 4.0 liter six
I was given a 1998 Jeep Cherokee Sport, 2 wheel drive. It had been stored for two years, I have had to change out the ignition switch, the turn signal switch and the headlight switch. The interior must have been in high humidity causing corrosion in those switches.
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
#27
CF Veteran
Join Date: Nov 2017
Location: Groton, MA
Posts: 3,695
Received 234 Likes
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207 Posts
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
I was given a 1998 Jeep Cherokee Sport, 2 wheel drive. It had been stored for two years, I have had to change out the ignition switch, the turn signal switch and the headlight switch. The interior must have been in high humidity causing corrosion in those switches.
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
#29
I was given a 1998 Jeep Cherokee Sport, 2 wheel drive. It had been stored for two years, I have had to change out the ignition switch, the turn signal switch and the headlight switch. The interior must have been in high humidity causing corrosion in those switches.
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
The car runs well and everything works now except the speedometer, oil pressure gauge and temperature gauge. The tach, fuel gage and voltmeter work fine as does the odometer.
I have run the instrument self diagnostic and everything worked except the speedometer, oil pressure and temperature gages. I've seen a lot of posts where the instrument pod works intermittently or not at all, this is not the problem I am having. has anyone seen this problem? Could I just need a new instrument pod?
#30
Its most likely the plug on the back of your cluster .. try pushing the trip odometer reset button if your gages come alive then it is this plug .. some can get them to work just by playing with the trip reset button and never have a prob again .. others got to tear into their clusters and plug it back in .. some tape or silicone it so it won't come apart again.
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