gas tank removal, how to?
#1
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Year: 1997
Model: Cherokee
Engine: 4.0
gas tank removal, how to?
I did search, but there were no topics on this.
I want to change my fuel screen in my tank, because after I ran a full bottle of seafoam I have a feeling the screen is clogged.
How much of a job is this? it is just held in by straps? I do have a lft so I can get under there pretty easy. Do I have to remove the heat shield or bumper first?
I want to change my fuel screen in my tank, because after I ran a full bottle of seafoam I have a feeling the screen is clogged.
How much of a job is this? it is just held in by straps? I do have a lft so I can get under there pretty easy. Do I have to remove the heat shield or bumper first?
#2
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Year: 1987 MJ, 1998 XJ, 1973 J2000, 89 waggy
Model: Comanche (MJ)
Engine: 4.0L H.O
drain gas... remove straps, un-bolt then open up the flap of metal protecting the fill/return fuel lines... then remove clamps and remove tube(s) from gas tank side and drop it down
#4
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Very easy job.The first time took me 1 hour,second time-20 minutes,no lie.
PB Blaster is your friend. You need a 9/16 wrench to break the nuts loose ,double the wreches up for better leverage.Or,if they are really rusted,just cut them off.I'd get some new ones before I cut them off.
Use a floor jack to hold the tank if you didn't run the fuel out or drain the tank.
Lower the jack so you can get to the filler neck hose clamps,remove both.
Remove tank.
PB Blaster is your friend. You need a 9/16 wrench to break the nuts loose ,double the wreches up for better leverage.Or,if they are really rusted,just cut them off.I'd get some new ones before I cut them off.
Use a floor jack to hold the tank if you didn't run the fuel out or drain the tank.
Lower the jack so you can get to the filler neck hose clamps,remove both.
Remove tank.
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#9
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Year: 1989
Model: Cherokee
Engine: 4.0
Thanks for the info. I've got an 89 XJ that I just bought and is leaking gas from 2 places on a rusty tank.i pulled the tank and do not know if I should replace or try to repair. How do I know which way to go? If I repair, any product reccomendations?
#11
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Year: 1996
Model: Cherokee
Engine: HO4.0 I6
If you plan on Keeping the XJ for a long time I say just replace everything and forget about it. Don't forget to get a new fuel filter while you are at it. When I did mine I looked in the old tank and there were some woodchips in there
But also, try to find out where your tank is leaking from. Mine ended up to be leaking from the fuel pump face plate and not the actual tank itself, so I didn't actually have to replace it. But I ended up replacing it anyways because I drilled a hole in it to drain the gas
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Year: 99
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#14
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Year: 1989
Model: Cherokee
Engine: 4.0
Thanks, XJ guy. I had to cut the bolts to get the tank down, so I think I am going to replace everything. Thanks for the tip about the filter, will do.
#15
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Year: 1989
Model: Cherokee
Engine: 4.0
FYI. The j bolts for the tank are surprisingly expensive. There is another thread about that you can look up. I made my own out of an eye bolt.