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cross member exhaust hanger

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Old 07-20-2014, 04:15 PM
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Default cross member exhaust hanger

I need to replace the insulator on the front hanger on my 96 XJ. Problem is I can't find a replacement anywhere. I've got a part number ( 52058884) but it seems it's discontinued and I can't find one. What are my options here? Can I get the one with the half moon shape and drill it out? Or is there a such thing as insulator material I can get and just cut out my own? I guess the other option would be to add a new hanger but I don't know how to go about doing that. Nothing above to hook to.
Old 07-20-2014, 05:52 PM
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Originally Posted by frantic29
I need to replace the insulator on the front hanger on my 96 XJ. Problem is I can't find a replacement anywhere. I've got a part number ( 52058884) but it seems it's discontinued and I can't find one. What are my options here? Can I get the one with the half moon shape and drill it out? Or is there a such thing as insulator material I can get and just cut out my own? I guess the other option would be to add a new hanger but I don't know how to go about doing that. Nothing above to hook to.
I've been trying to figure out a fix for this for years.

The half moon insultor cannot be adapted.

The rubber block you're looking for doesn't exist.

I can't even find blank rubber stock to make my own.

The only option is to buy the whole thing from the dealer (Big Bux), if they still have them.

I have been working on sleeving the rubber insulator but can't find a suitable bushing.

I bought a used one from a roll-over '98 XJ that had about 109,000 miles on it. Derusted and painted the metal. The hole in the insulator is a little oblong but acceptable. My installed insulator looks like a egg and the pipe sets on top of the crossmember - unacceptable!
Old 07-20-2014, 08:43 PM
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What is it made out of. I hav e found blocks of vulcanized rubber for a reasonable amount. Just don't know if that would actually work and have any kind of longevity. Here is something like what I'm looking into. I think I would have to find something thicker. Do you think that would work if I found like a 4"x4"x4" block. https://seattlefindings.3dcartstores...FSMV7AodlwgAag
Old 07-21-2014, 06:06 AM
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Originally Posted by frantic29
What is it made out of. I hav e found blocks of vulcanized rubber for a reasonable amount. Just don't know if that would actually work and have any kind of longevity. Here is something like what I'm looking into. I think I would have to find something thicker. Do you think that would work if I found like a 4"x4"x4" block. https://seattlefindings.3dcartstores...FSMV7AodlwgAag
The existing block is 1 1/2" x 1 3/4" x 2 1/4".
Old 07-21-2014, 06:33 AM
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Originally Posted by CCKen
The existing block is 1 1/2" x 1 3/4" x 2 1/4".
Thanks. Do you think the vulcanized rubber would work alright?
Old 07-21-2014, 06:57 AM
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Originally Posted by frantic29
Thanks. Do you think the vulcanized rubber would work alright?
Don't know for sure, but I would guess it would.
Old 07-21-2014, 07:19 AM
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Ok thanks. I'll see what I can come up with. I found a couple places that would make custom shapes but I bet that would be pricey even though it is just a rectangle. I'll probably try to find a block that's a little big and cut it down which would present a whole other challenge. Blocks of vulcanized rubber are not easy to cut. I also found a place that sells poly urethane blocks. Like what bushings are made of. Wonder which would work better?
Old 07-21-2014, 10:27 PM
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I found this stuff. This is what I'm going to try. The thickest they come is 3/4". Figure I can put two together and glue then up. Bore a hole and I should be good. http://antivibration.kellettent.com/...tion-isolation
Old 07-22-2014, 06:31 AM
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Originally Posted by frantic29
I found this stuff. This is what I'm going to try. The thickest they come is 3/4". Figure I can put two together and glue then up. Bore a hole and I should be good. http://antivibration.kellettent.com/...tion-isolation
That may work.

The best I can figure out is that the hole needs to be 15 MM ('99 XJ). You should measure your support rod (difficult to do) to verify the dimension.
Old 07-22-2014, 07:42 AM
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Is it possible to adapt a rear sway bar bushing? They look about the same?
Old 07-30-2014, 01:09 PM
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http://www.ebay.com/itm/200739451469...84.m1439.l2649
Old 07-30-2014, 03:57 PM
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I can't make heads or tails out of that pic. Why don't you buy one and take a pic of it when you get it.
Old 07-30-2014, 10:12 PM
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[IMG][/IMG]
Old 07-30-2014, 10:13 PM
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I'm replacing the exhaust isolator and the trans mount this weekend.
Old 12-09-2014, 10:44 AM
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Glorytown-Did you replace the exhaust hanger? Was it easy?


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