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Which Axle?

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Old 07-29-2015, 06:34 PM
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Default Which Axle?

Currently working on merging my rusted out 96 XJ with a 1990 model. I know my 96 has the Chrysler rear end, and I believe the 90 has a Dana 44.

The Dana was geared for the automatic trans so will need to be re-geared for my standard transmission.

My question is which axle is best? I have to replace one or the other as the Chrysler will new new gears as its noisy. Given the choice which is your preferred axle for the XJ.
Old 07-29-2015, 06:44 PM
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Default Which Axle?

You're gonna wanna make sure that the '90 has a Dana 44, I thought the last year the Dana 44 was available was '89 but I could be wrong. The Dana 44 will be stronger than your 27 spline 8.25. There's no need to switch gears, the 3.55 gears from the automatic will come in handy when/if you go to bigger tires because the standard gears that came with manuals were 3.07.
Old 07-29-2015, 06:45 PM
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Originally Posted by ThatDude114
You're gonna wanna make sure that the '90 has a Dana 44, I thought the last year the Dana 44 was available was '89 but I could be wrong. The Dana 44 will be stronger than your 27 spline 8.25. There's no need to switch gears, the 3.55 gears from the automatic will come in handy when/if you go to bigger tires because the standard gears that came with manuals were 3.07.
agreed.
Old 07-29-2015, 07:26 PM
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x2. And btw the dana44 was in 87-89 xj with tow package. C8.25 29 spline is comperable to the dana44 but the dana44 IS better than than the c8.25 27 spline. Just more aftermarket support for the dana44.
Old 07-29-2015, 07:30 PM
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Originally Posted by gunmetal_nightrider
x2. And btw the dana44 was in 87-89 xj with tow package. C8.25 29 spline is comperable to the dana44 but the dana44 IS better than than the c8.25 27 spline. Just more aftermarket support for the dana44.
they had Dana 44's from 87-90
Old 07-29-2015, 07:33 PM
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Originally Posted by ThatDude114
You're gonna wanna make sure that the '90 has a Dana 44, I thought the last year the Dana 44 was available was '89 but I could be wrong. The Dana 44 will be stronger than your 27 spline 8.25. There's no need to switch gears, the 3.55 gears from the automatic will come in handy when/if you go to bigger tires because the standard gears that came with manuals were 3.07.
Thanks, I found a link to request a build sheet from Jeep which should give me the low down. I would like to go with the 3.07 gears as my XJ will mostly be on the road with occasional off-road and I really like the standard rims that I have.
Old 07-29-2015, 07:34 PM
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Originally Posted by Mitchell22
Thanks, I found a link to request a build sheet from Jeep which should give me the low down. I would like to go with the 3.07 gears as my XJ will mostly be on the road with occasional off-road and I really like the standard rims that I have.
it would be ridiculous to gear down to 3.07 but if u insist on it, I do have a set of used 8.25 gears in 3.07 ratio that I can give u for free, just pay for shipping. It has 217k miles on it. Lol

Last edited by XJwonders; 07-29-2015 at 07:36 PM.
Old 07-29-2015, 07:35 PM
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Originally Posted by gunmetal_nightrider
x2. And btw the dana44 was in 87-89 xj with tow package. C8.25 29 spline is comperable to the dana44 but the dana44 IS better than than the c8.25 27 spline. Just more aftermarket support for the dana44.
Perfect, thank you. It is a C8.25 which helps make the choice easier
Old 07-29-2015, 07:39 PM
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D44's were only used in some 87-89 XJ's.
Old 07-29-2015, 07:39 PM
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Originally Posted by XJwonders
it would be ridiculous to gear down to 3.07 but if u insist on it, I do have a set of used 8.25 gears in 3.07 ratio that I can give u for free, just pay for shipping. It has 217k miles on it. Lol
Well with mostly highway miles the improved MPG and quieter running would be preferable. PM sent.
Old 07-29-2015, 07:43 PM
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Originally Posted by SeriousOffroad
D44's were only used in some 87-89 XJ's.
I have seen a couple of '90 with Dana 44's
Old 07-29-2015, 07:50 PM
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Transplants.
Jeep only put them in for the 87-89 model years.
Old 07-29-2015, 07:52 PM
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Originally Posted by SeriousOffroad
Transplants. Jeep only put them in for the 87-89 model years.
I don't think elderly women would have them transplanted lol.

There's a lot of information where people say they came in 87-90
Old 07-29-2015, 07:55 PM
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Dude....I'm tellin' ya.....
http://www.jeepforum.com/forum/f11/c...k-specs-26256/
Old 07-29-2015, 07:56 PM
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Originally Posted by SeriousOffroad
I understand what u are saying but how do u explain original owners that are elderly and owns 1990 with d44?


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