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Old 02-24-2017, 01:42 PM
  #57661  
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Default Connector for oil pressure sensor

The plastic plug that goes to the oil pressure sensor on my 96 xj 4.0 is damaged, but I can't find a replacement part anywhere. Some sources have a part they call a connector for the "oil pressure switch," but it can't be the right thing because it has 2 wires, and mine has only one. Any ideas?

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Old 02-24-2017, 02:05 PM
  #57662  
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Well we're in Missouri, we're thinking about truck bed liner on the inside just so it's not bare metal.
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Old 02-24-2017, 04:41 PM
  #57663  
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Originally Posted by naverillsn001
The plastic plug that goes to the oil pressure sensor on my 96 xj 4.0 is damaged, but I can't find a replacement part anywhere. Some sources have a part they call a connector for the "oil pressure switch," but it can't be the right thing because it has 2 wires, and mine has only one. Any ideas?

Yours has only 1 wire because you have an oil pressure "light" rather than an oil pressure "gauge"... so you have an oil pressure "switch" - which is a 1-wire connector versus an oil pressure "sender" which is a 2-wire connector.

You can use the 2-wire connector, just pull the excess wire out or cut it flush. It won't hurt anything.

http://www.rockauto.com/en/catalog/j...connector,2603

Pressure switch connection:



Pressure sender connection:

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Old 02-24-2017, 04:44 PM
  #57664  
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Originally Posted by jatsod
Well we're in Missouri, we're thinking about truck bed liner on the inside just so it's not bare metal.
Yeah, a lot of people do it.

Recommended by several are Monstaliner, Rapter liner, Line-x, Rhino liner, and Lizard Skin (heat resistant and/or sound deadener depending on which one(s) you apply).
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Old 02-24-2017, 11:22 PM
  #57665  
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Default Which Valves are Open at TDC of Ignition Stroke of #1 Cylinder

Got cam and crank and distributor all wacky off. I thought lining up the timing marks on the cam and crank sprockets with #1 at TDC and the rotor in the distributor pointing at the number one plug wire would be enough, but I should've checked the valves when I lined up the cam. I would think the #1 intake valve should at least be open - right?
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Old 02-25-2017, 05:06 AM
  #57666  
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Originally Posted by paulutions
Got cam and crank and distributor all wacky off. I thought lining up the timing marks on the cam and crank sprockets with #1 at TDC and the rotor in the distributor pointing at the number one plug wire would be enough, but I should've checked the valves when I lined up the cam. I would think the #1 intake valve should at least be open - right?
Nope, they should both be closed. You're 180 degrees off. Rotate the crank 1 full turn and they should both be closed.

That's TDC.
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Old 02-25-2017, 09:35 AM
  #57667  
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Originally Posted by Basslicks
Yours has only 1 wire because you have an oil pressure "light" rather than an oil pressure "gauge"... so you have an oil pressure "switch" - which is a 1-wire connector versus an oil pressure "sender" which is a 2-wire connector.

You can use the 2-wire connector, just pull the excess wire out or cut it flush. It won't hurt anything.

http://www.rockauto.com/en/catalog/j...connector,2603

Pressure switch connection:



Pressure sender connection:

Thanks! Can you tell me which wire I cut and which I keep? And it's really not a gauge? It's a gauge in the dash and it goes up and down with acceleration....
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Old 02-25-2017, 11:02 AM
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Originally Posted by jdjonesdr
Nope, they should both be closed. You're 180 degrees off. Rotate the crank 1 full turn and they should both be closed.

That's TDC.
Well, actually, if I remember right, cylinders 4 & 5 had valves open when I buttoned the whole thing up & cylinder 1 was closed because, that's what I read somewhere was supposed to be the case. Then the damn thing wouldn't start and I'm trying to figure out why.
​​​​​​
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Old 02-25-2017, 11:03 AM
  #57669  
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Originally Posted by jdjonesdr
Nope, they should both be closed. You're 180 degrees off. Rotate the crank 1 full turn and they should both be closed.

That's TDC.
Well, actually, if I remember right, cylinders 4 & 5 had valves open when I buttoned the whole thing up & cylinder 1 was closed because, that's what I read somewhere was supposed to be the case. Then the damn thing wouldn't start and I'm trying to figure out why.
​​​​​​
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Old 02-26-2017, 04:57 AM
  #57670  
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Originally Posted by paulutions
Well, actually, if I remember right, cylinders 4 & 5 had valves open when I buttoned the whole thing up & cylinder 1 was closed because, that's what I read somewhere was supposed to be the case. Then the damn thing wouldn't start and I'm trying to figure out why.
​​​​​​
If you think about it for a second, TDC on cyl. 1 is when the spark plug fires. Both valves have to be closed for you to get the benefit of the combustion.
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Old 02-26-2017, 07:42 AM
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Originally Posted by naverillsn001
Thanks! Can you tell me which wire I cut and which I keep? And it's really not a gauge? It's a gauge in the dash and it goes up and down with acceleration....
If it's a gauge, you should have 2 wires. Not really sure why you don't. Try tracing the harness back to where it plugs in at on the engine harness and see if there's two wires or one.
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Old 02-26-2017, 01:47 PM
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Originally Posted by Basslicks
If it's a gauge, you should have 2 wires. Not really sure why you don't. Try tracing the harness back to where it plugs in at on the engine harness and see if there's two wires or one.
Just one wire... and until recently, it behaved like a gauge... came up to about 60 at startup, dropped to about 40 at idle, surged on acceleration. Lately it's been sitting high, close to 80 on acceleration, and more important, lately it hasn't been dropping to zero on shutoff, but instead staying above 40, all of which adds up to a bad sensor, at least according to the folks on this forum. So I'm replacing the sensor anyway, but thought I should fix the connector while I was at it.... maybe I'll just do the sensor and if everything works okay I'll just tape up the connector. But anyway... one wire.
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Old 02-26-2017, 02:31 PM
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Originally Posted by naverillsn001
Just one wire... and until recently, it behaved like a gauge... came up to about 60 at startup, dropped to about 40 at idle, surged on acceleration. Lately it's been sitting high, close to 80 on acceleration, and more important, lately it hasn't been dropping to zero on shutoff, but instead staying above 40, all of which adds up to a bad sensor, at least according to the folks on this forum. So I'm replacing the sensor anyway, but thought I should fix the connector while I was at it.... maybe I'll just do the sensor and if everything works okay I'll just tape up the connector. But anyway... one wire.
Worse comes to worst man, just get the 2-wire harness and clip off whichever wire the sender itself doesn't use.
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Old 02-27-2017, 02:32 PM
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Default Leaking trans fluid from driveshaft entry

I'm leaking transmission fluid from the place where the shaft enters the tranny. Is this common? Anyone know the usual fix?

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Old 02-27-2017, 02:56 PM
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Originally Posted by naverillsn001
I'm leaking transmission fluid from the place where the shaft enters the tranny. Is this common? Anyone know the usual fix?

You need to replace your transmission output seal.
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